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Yeswelder YWM-160 User Manual

Yeswelder YWM-160
28 pages
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YWM-160
IGBT INVERTER MULTI-PROCESS WELDER
(MIG, MAG, FLUX-CORED, STICK, LIFT TIG)
YESWELDERh'
888
888
MIGISTICVUH
OPERATOR'S MANUAL
YESWELDER @
Aug., 2023
Copyright O YesWelder
To help us serve you better, go to www.yeswelder.com
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Yeswelder YWM-160 Specifications

General IconGeneral
Output Current10-160A
Duty Cycle60% at 160A
Protection ClassIP21S
Input Voltage110V/220V
Welding ProcessMMA (Manual Metal Arc) / Stick
Weight5.5 kg
Electrode Diameter Range1.6mm - 4.0mm

Summary

SAFETY

Wear Correct Eye, Ear & Body Protection

Protect eyes, face, and body from welding hazards like spatter and flash.

Special Safety Situations

Precautions for hazardous materials and confined spaces.

Additional Precautions

Cylinder safety, fire hazards, and fire fighting equipment.

SAFETY

California Proposition 65 Warnings

Warnings about chemicals known to cause cancer and reproductive harm.

Electric and Magnetic Fields

Potential hazards of EMF fields for pacemakers and health.

Engine Powered Equipment Safety

Safety precautions specific to engine-powered welding equipment.

SAFETY

Electric Shock Hazards

Dangers of electric shock from electrode and work circuits.

Arc Ray Hazards

Risks of burns from arc rays and the need for eye/body protection.

Fumes and Gases Dangers

Health risks from welding fumes and gases, ventilation requirements.

SAFETY

Fire and Explosion Hazards

Risks of sparks and welding causing fire or explosion.

Compressed Gas Cylinder Safety

Precautions for handling and storing compressed gas cylinders.

Electrically Powered Equipment Safety

Safety guidelines for installation and grounding.

INSTALLATION

Technical Specifications

Details on input power, output ratings, and machine parameters.

Select Suitable Location

Guidelines for choosing a dry, clean, and well-ventilated installation site.

Stacking and Tilting

Restrictions on stacking and placement recommendations for stability.

ACCESSORIES

Listed Accessories

Identification of included welder accessories with numbers and names.

DESCRIPTION

Safety Precautions Summary

Brief overview of critical safety warnings before operation.

Product Capabilities

Overview of welding processes supported by the machine.

Welding Abbreviations

Definitions of common welding abbreviations like GMAW, SMAW, GTAW.

Controls And Settings

Front Panel Controls

Explanation of buttons and adjustments on the front panel.

Function Buttons Overview

Details on voltage, amp/WFS, process, and mode selection buttons.

Controls And Settings

Rear Panel Connections

Identification of rear panel ports for power, gas, and cables.

Wire Spool and Feeder Components

Description of the wire spool spindle, brake, and wire feeder.

Gas Cylinder and Regulator Connection

Cylinder Placement and Safety

Guidelines for secure placement and safe handling of gas cylinders.

Regulator Connection and Gas Flow

Steps for connecting the regulator and setting gas flow rate.

Installing The Welding Wire

Wire Spool Installation

Instructions for placing the wire spool on the spindle.

Feeding Wire Through The Mig Gun

Step-by-step guide to threading wire into the MIG gun assembly.

OPERATION

Performance Data Plate and Duty Cycle

Understanding machine specifications and duty cycle ratings.

Correct Wire Feeding Setup

Visual guide for correct and incorrect wire feeding setup.

OPERATION

Internal Thermal Protection

Explanation of the thermal protection system and its reset behavior.

Welding Preparation Steps

Steps for preparing the work area and the machine for welding.

Welding Wire Selection

Guidance on choosing the correct diameter for steel wire.

Shielding Gas Selection

Table for selecting appropriate shielding gas based on metal type.

Setup for MIG/Flux-Cored Welding

Connection and Process Selection

Connecting work clamp, selecting MIG/MAG process, and setting parameters.

Smart MIG Setup Guide

How to use the Smart MIG pre-defined settings.

Smart MIG Parameter Details

Table detailing Smart MIG settings for different materials and sizes.

Manual MIG Setup

Choosing Manual MIG Parameters

How to adjust wire feed speed and voltage in manual mode.

Manual MIG Parameter Details

Table for manual MIG settings based on material and size.

Set up for Lift Arc TIG Welding

TIG Torch Setup and Safety

Connecting TIG torch, safety warnings, and gas usage.

TIG Welding Procedure

Steps for initiating arc and welding with the TIG torch.

TIG Welding Tips

Best practices for TIG welding quality.

Set up for Stick Welding

Electrode Polarity and Usage

Guide to electrode polarity and recommended uses for different types.

Stick Welding Procedure

Steps for striking an arc and maintaining it for stick welding.

Welding Current Guide

Recommended current ranges for E6013 electrodes.

MAINTENANCE & SERVICING

General Maintenance

Basic steps for keeping the welder in good condition.

Consumable Maintenance

Tips for maintaining contact tips and gas nozzles.

TROUBLESHOOTING

How to Use Troubleshooting Guide

Explanation of the three-step procedure for diagnosing issues.

Common Power/Output Issues

Troubleshooting for circuit breaker trips and no output power.

TROUBLESHOOTING

MIG Welding Issues

Common problems and solutions for MIG welding.

No Arc or Wire Feed

Diagnosing issues when no arc or wire feed occurs.

TROUBLESHOOTING

Arc Works but No Wire Feed

Troubleshooting when the arc is present but wire is not feeding.

Low Output or Non-Penetrating Weld

Solutions for welds with insufficient output or penetration.

Wire Burns Back to Contact Tip

Addressing issues where the wire burns back to the contact tip.

TIG Welding Issues

Poor Starting

Causes and solutions for poor arc initiation in TIG welding.

Black Area Along Weld Bead

Troubleshooting contaminants causing black areas in TIG welds.

Unstable Arc

Addressing issues causing an unstable arc in TIG welding.

Arc Wanders

Causes and solutions for an arc that wanders during TIG welding.

TROUBLESHOOTING

Lift TIG Initiation Issues

Problems preventing the Lift TIG arc from initiating.

Tungsten Burning Quickly

Causes and solutions for rapid tungsten consumption.

Contaminated Tungsten

Addressing tungsten contamination and its effects.

Stick Welding Issues

Poor Starting

Causes and solutions for poor arc initiation in stick welding.

Electrode Blasting/Sticking

Troubleshooting electrodes that blast off or stick to the puddle.

Porosity

Causes of small cavities or holes in weld metal.

Excessive Spatter

Solutions for excessive scattering of molten metal particles.

TROUBLESHOOTING

Incomplete Fusion

Addressing failure of weld metal to fuse completely with base metal.

Lack Of Penetration

Solutions for shallow fusion between weld metal and base metal.

Burn Through

Causes and solutions for weld metal melting completely through base metal.

WIRING DIAGRAM

Welder Circuitry Schematic

Schematic representation of the welder's internal electrical components.

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