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YILMAZ DC 550 - User Manual

YILMAZ DC 550
187 pages
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Table of Contents

Questions and Answers

  • J
    julie35Aug 4, 2025
    What to do if the motor of my YILMAZ Saw does not work?
    • B
      Brenda PhillipsAug 4, 2025
      If the YILMAZ Saw's motor isn't working when you press the start button, check the electric cable connections and the power sockets to ensure the machine is receiving power.
  • J
    Joseph CookAug 9, 2025
    How to improve the surface quality when cutting with my YILMAZ DC 550?
    • C
      Christy DyerAug 9, 2025
      If you're experiencing low surface quality with your YILMAZ Saw, resulting in a rough or non-homogenous surface, large chips, or visible saw blade traces, consider these potential causes and solutions: * **Not cooling the saw blade surfaces:** Lubricate the saw blade cutting surfaces or use a cooling liquid. * **Using a damaged or blunt saw blade:** Inspect the saw blade teeth and replace the blade if necessary. * **Saw blade moves too quickly:** Decrease the cutting speed because it might be too high for the material.
  • K
    Karen RobinsonAug 14, 2025
    Why aren't the profile clamps working on my YILMAZ DC 550?
    • M
      Mary LawsonAug 14, 2025
      If the profile clamps on your YILMAZ Saw aren't working, it might be due to a missing air supply connection or low air pressure. Check the air supply connections. Another potential cause is that the brake system on the movable head has not been activated. Activate the brake system button on the movable head.
  • J
    Javier SmithAug 19, 2025
    What to do if the saw blades don't move down on my YILMAZ DC 550?
    • J
      Jonathon FrancoAug 19, 2025
      If the motor of your YILMAZ Saw is running but the saw blades aren't moving down, check the air compressor connections to ensure there are no missing or faulty air supply connections. Also, ensure the brake system on the movable head is activated by adjusting the air pressure between 6-8 Bar on the conditioner and activating the brake system button on the movable head.
  • H
    hallleslieAug 25, 2025
    Why is the saw blade rotating in reverse on my YILMAZ DC 550 Saw?
    • M
      Marissa WhiteAug 25, 2025
      If the saw blade on your YILMAZ Saw is rotating in the reverse direction, it indicates a problem with the electrical connections, power cable, or the connection at the panel. Have a qualified electrician inspect and correct the electrical connections.
  • J
    jperkinsAug 29, 2025
    What to do if the barcode printer on my YILMAZ DC 550 isn't working?
    • J
      Justin McgeeAug 30, 2025
      If the barcode printer for your YILMAZ Saw isn't working, ensure that the 'Prepare print' button is pressed. If that doesn't resolve the issue, try switching the printer off and then on again.

Summary

EC Declaration of Conformity

Technical Features

Cutting Diagram

Dimensions

Part List

Spare Part List

General Information

Safety

Safety Symbols and Their Meanings

Explanation of safety symbols used throughout the manual.

Accident Prevention

Measures and procedures to prevent accidents during machine operation.

General Safety Information

Safety Of The Personnel Operating The Machine

Personal Protective Equipments

Procedure For Isolation Of Machine

Machines Description

DC 550 M Semi Automatic Double Head Cutting Machine

Description of the semi-automatic model's operation and accessories.

DC 550 PB Automatic Double Head Cutting Machine

Description of the automatic model with computer control.

DC 550 SK Automatic Double Head Cutting Machine

Description of the servo-controlled automatic model.

Transport of the Machine

Installation of the Machine

Preparation

Pre-installation checks and site preparation guidelines.

Connecting to Power Source

Procedure for safely connecting the machine to the electrical power supply.

Machines Safety Information

Operation

Preparation

Initial steps and checks before starting machine operation.

DC 550 M Operational Information

Detailed operational procedures for the DC 550 M model.

Display Counter Reset

Instructions for resetting the machine's display counter.

Changing Display Parameters

How to modify machine display settings and parameters.

Calibration of Display

Procedure for calibrating the machine's display for accurate measurements.

Changing the Initial Values

How to change default or initial parameter values.

Replacing the Battery on the Display

Steps for replacing the battery in the machine's display unit.

DC 550 Operational Information

General operational information and screen navigation for DC 550 models.

Manual Cutting Page

Interface and procedures for performing manual cutting operations.

General Properties

Overview of general settings on the manual cutting page.

Cutting Length and Angle Setting

How to set cutting length and angles in manual mode.

Operation of the Motors in Free Cutting

Manual operation of machine motors in free cutting mode.

Single Cut Feature

Using the machine for single piece cutting.

Double Cut Feature

Using the machine for double piece cutting.

Entry of Plate Height

Inputting plate height for accurate angular cuts.

Printer Settings

Configuration options for the barcode printer.

Printer Manual; Auto Operation Setting

Setting the printer mode to manual or automatic.

Opening Barcode Position Page

Accessing the page to configure barcode information placement.

Positioning of the Information on the Barcode

Adjusting the layout of data fields on the barcode.

Changing the Positions on the Barcode

Modifying the position of barcode data fields.

Cutting From the List

Performing cuts based on a predefined list or recipe.

Prescription Editing

Adding, modifying, or deleting cutting recipes.

Activate; Deactivate Prescription Protection

Managing the protection status of cutting recipes.

Making Changes to the Recipe

Detailed steps for editing existing cutting recipes.

Adding New Row to Prescription

Process for adding new entries to the cutting recipe list.

Removing Row from the Prescription

Procedure for deleting entries from the cutting recipe.

Slicing Page

Interface for performing slicing operations.

Language Selection

How to select the user interface language.

Manual Action Pages

Controls for manual movement and positioning of machine heads.

Service Pages

Accessing machine settings, calibration, and service functions.

Calibration of Cutting Angles

Steps to calibrate the accuracy of cutting angles.

Adjustment of Machine Cutting Calibration

Adjusting mechanical components for precise cutting angle calibration.

Performing Calibration at 45 Degrees Length Measure (Fixed Head 45)

Calibrating length accuracy for fixed head at 45 degrees.

Performing Calibration at 45 Degrees Length Measure (Mobile Head 45)

Calibrating length accuracy for mobile head at 45 degrees.

CSV to MDB Conversion Program

Utility for converting CSV data files to MDB format.

Serial Cutting from the List

Executing cutting sequences automatically from a list.

Intermediate Recording Cut

Performing intermediate cuts on profiles.

DC 550 Series Cutting Modes

Overview of different automated cutting modes for DC 550 series.

Listed Series Cutting Practice ( 45 Degrees)

Performing series cuts at 45 degrees using a list.

Serial Cutting Process Free at a Fixed Size (45 Degrees)

Free cutting of multiple pieces at a fixed 45-degree angle.

Serial Cutting Process Free at a Fixed Size ( 135 [-45] Degrees)

Free cutting of multiple pieces at a fixed 135-degree angle.

Serial Cutting at Fixed Size Using Wastage Share

Cutting with wastage allowance using settings on the page.

Mullion Cutting from the list

Performing mullion cuts based on a predefined list.

Mullion Cutting at a Fixed Size

Performing mullion cuts at a specified fixed size.

90 Degrees Slicing at a Fixed Size

Slicing operations at 90 degrees for fixed sizes.

To Make a 45 Degree Slice at a Constant Size

Slicing operations at 45 degrees for constant sizes.

Profile Height Measuring Device

Profile Height Measuring Device Using Information

General information about the profile height measuring device.

Calibration of Device

Procedure for calibrating the profile height measuring device.

If it is Needed to Recalibrate the Machine for any Reason

Steps for recalibrating the machine if necessary.

Working Page

The main interface for using the profile height measurement.

PLC Software Update

Solving the Screen Errors

Maintenance, Service and Repair

Maintenance

General maintenance tasks for the machine.

Changing the Saw Blade

Step-by-step guide for safely replacing the saw blade.

Replacing the Motor Belt

Instructions for replacing the motor belt.

Adjust the Air Pressure ( Pneumatic Systems)

How to adjust air pressure in the pneumatic system.

Noisy Emission Values

Troubleshooting Guide

Warranty Conditions

YILMAZ DC 550 Specifications

General IconGeneral
BrandYILMAZ
ModelDC 550
CategorySaw
LanguageEnglish

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