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YOKOGAWA UT350 User Manual

YOKOGAWA UT350
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YOKOGAWA UT350 Specifications

General IconGeneral
BrandYOKOGAWA
ModelUT350
CategoryController
LanguageEnglish

Summary

Introduction to the User Manual

How to Use the Manuals

Explains the purpose, title, and description of each section of the manual.

Regarding This User's Manual

Provides guidelines and disclaimers for using the user's manual.

Safety Precautions and Warnings

Safety Symbols and Warnings

Explains the meaning of key safety symbols like CAUTION, NOTE, and IMPORTANT.

Force Majeure Disclaimer

Outlines Yokogawa's limitations of liability and terms of use for software.

Installation Guide

Model and Suffix Codes

Describes how to check model and suffix codes to match the order.

How to Install the Controller

Installation Location Criteria

Lists criteria for selecting a suitable installation location for the controller.

Panel Installation Safety

Panel Installation Steps

Describes the procedure for installing the controller into a panel.

Wiring and Connections

Wiring Safety Precautions

Advises turning off power and checking cables before wiring.

Wiring Recommendations

Provides guidance on power supply, noise, and wire types for safe wiring.

Hardware Specifications

PV Input Signals Specifications

Details specifications for PV input signals, including type, sampling, and resistance.

Loop Power Supply Specifications

Describes specifications for the loop power supply, including voltage and current.

Control Output Types

Current Output Specifications

Details specifications for the current output type.

Voltage Pulse Output Specifications

Details specifications for the voltage pulse output type.

Relay Contact Output Specifications

Details specifications for the relay contact output type.

Safety and EMC Standards

Construction and Installation

Construction Details

Describes the construction, material, weight, and dimensions of the controller.

Panel Mounting Installation

Mentions the panel-mounting type and hardware.

Environmental Conditions

Normal Operating Environment

Lists ambient temperature, humidity, vibration, and other environmental limits.

Storage and Transportation Conditions

Specifies temperature, change rate, and humidity for storage and transport.

Terminal Wiring Diagrams

Wiring Terminal Usage Note

Warns against using unassigned terminals as relay terminals.

UT350 Standard Type Wiring Diagrams

PV Input Wiring

Shows wiring for various PV input types.

Control Output and Retransmission Wiring

Shows wiring for control output and retransmission.

Parameter Correspondence (DIS/OT)

Details how DIS and OT parameters map to functions.

UT350 Heating/Cooling Type Wiring Diagrams

Heating-Side Control Output Wiring

Shows wiring for heating-side control output.

Cooling-Side Control Output Wiring

Shows wiring for cooling-side control output.

Alarm and Retransmission Output Wiring

Shows wiring for alarm outputs and retransmission.

UT320 Standard Type Wiring Diagrams

Control Output and Retransmission Wiring

Shows wiring for control output and retransmission.

PV Input and Power Supply Wiring

Shows wiring for PV input and power supply.

UT320 Heating/Cooling Type Wiring Diagrams

Heating/Cooling Control Output Wiring

Shows wiring for heating and cooling control outputs.

Alarm and Retransmission Output Wiring

Shows wiring for alarm outputs and retransmission.

Initial Settings Overview

Initial Setup Procedure

Outlines the sequence of steps for initial controller setup.

Front Panel Components

Panel Part Identification

Lists and describes the function of each part on the controller's front panel.

Factory Default Parameter Settings

Shows factory-set default values for main parameters.

Setting PV Input Type

PV Input Type Notes

Explains what 'IN' means and how to set PV input type at power-on.

PV Input Range Examples

Shows examples of setting PV input range for temperature and voltage.

Instrument Input Range Codes

Input Range Code Table

Provides a table of instrument input types, codes, ranges, and accuracies.

Changing PV Input Type

PV Input Terminal Reference

Shows terminal assignments for different PV input types.

PV Input Type Change Procedure

Guides on changing the PV input type from K-type to Pt 100.

Completing PV Input Type Change

Registering Setpoints and Returning to Operating Display

Details registering setpoints and returning to the operating display.

Setting Control Output Type

Control Output Terminal Reference

Lists terminal assignments for different control output types.

Control Output Type Setting Procedure

Guides on changing the control output type to current output.

Changing Alarm Type

Alarm Output Terminal Reference

Lists terminal assignments for alarm outputs and their factory defaults.

Alarm Type Change Procedure

Guides on changing alarm-1 type from PV high limit to PV low limit.

Completing Alarm Type Change

Registering Alarm Type Setpoints and Returning to Operating Display

Details registering alarm type setpoints and returning to operating display.

List of Alarm Types

Alarm Type and Action Table

Provides a table of alarm types, actions, and corresponding codes.

Multiple Setpoints and PID

Stand-by Action Diagram

Illustrates controller behavior regarding alarm output based on PV and setpoint.

Operations Overview

Environmental Warning for Operation

Warns against strong magnetic fields near the controller causing PV fluctuation.

Standard Controller Displays

Describes the SP display and OUT display for standard controllers.

Monitoring Operating Displays

Standard Controller Displays

Describes the SP and OUT displays for standard controllers.

Heating/Cooling Controller Displays

Describes SP and output displays for heating/cooling controllers.

Setting Target Setpoint (SP)

Target Setpoint Communication Note

States that target setpoint cannot be changed via keystroke when set by communication.

Setting Target Setpoint Procedure

Guides on setting the target setpoint value via keystrokes.

Performing/Canceling Auto-tuning

Auto-tuning Restrictions

Lists conditions and processes where auto-tuning cannot be performed.

Auto-tuning Procedure

Guides on performing and canceling the auto-tuning function.

Setting PID Manually

Manual PID Setting Procedure

Guides on manually setting PID parameters like proportional band.

Setting Alarm Setpoints

Alarm Output Terminal Reference

Lists terminal assignments for alarm outputs and their factory defaults.

Setting Alarm Setpoint Procedure

Guides on setting alarm setpoint values.

Selecting Target Setpoint Numbers (SP.NO)

SP.NO Selection Notes

Notes on contact input switching and PV tracking for target setpoint selection.

SP.NO Selection Procedure

Guides on changing the target setpoint number.

Switching between Run and Stop

Run/Stop Switching Configuration

Explains the need to configure the DIS parameter for RUN/STOP switching.

Controller Stopped State Behavior

Details PV input, control output, and alarm output behavior when stopped.

Switching between AUTO and MAN

AUTO/MAN Switching Notes

Notes that AUTO/MAN switching via contact input prevents keystroke changes.

AUTO/MAN Switching Procedure

Explains the A/M key function for switching between AUTO and MAN modes.

Manipulating Control Output in Manual Operation

Manual Operation Note

States that control output cannot be changed if the controller is stopped.

Control Output Manipulation Procedure

Guides on changing the control output value in manual mode.

Heating/Cooling Output Manipulation

Describes how control output is manipulated for heating/cooling control.

Controller Behavior with Dead Band

Troubleshooting and Maintenance

Troubleshooting Flowchart

Provides a flowchart for troubleshooting issues when the operating display does not appear.

Controller Error Conditions

Errors at Power On

Details power-on errors, their descriptions, and remedies.

Errors During Operation

Details possible errors occurring during operation and their remedies.

Power Failure Handling

Momentary Power Failures

Explains that short power failures do not affect controller operation.

Longer Power Failures

Describes controller behavior during longer power failures and recovery.

Advanced Troubleshooting Scenarios

PV Input Troubleshooting

Guides on troubleshooting issues where PV is not displayed.

Control Output Troubleshooting

Guides on troubleshooting lack of control output or no change in output.

Setpoint Change Response Issues

Guides on troubleshooting delayed control output changes after setpoint variation.

Maintenance Procedures

Cleaning the Controller

Describes how to clean the front panel and operation keys.

Replacing Mounting Brackets

Provides information on purchasing and replacing mounting brackets.

Attaching Terminal Cover

Terminal Cover Safety Precautions

Warns about touching terminals during power supply and checking power cable.

Terminal Cover Attachment Procedure

Explains how to fold and attach the terminal cover.

Replacing Limited Service Life Parts

Parts with Limited Service Life

Introduces a table listing parts with limited service life and their expected service life.

Replacing Control Output Relays

Relay Replacement Safety Precautions

Warns to turn off power before replacing relays to avoid electric shock.

Relay Replacement Steps

Describes the initial steps for replacing control output relays.

Completing Control Output Relay Replacement

Relay Removal and Insertion

Guides on removing the internal unit, locating relays, and inserting new ones.

Finalizing Control Output Relay Replacement

Reinserting Internal Unit and Verifying Operation

Explains how to reinsert the internal unit and verify operation after replacement.

Parameters Overview

Parameter Map Reference

States that this chapter contains a parameter map for setting parameters.

Parameter Map Navigation

Operating Display Navigation

Illustrates navigation through the operating and parameter displays.

Parameter Change Warning

Warns that changing setup parameters may initialize operating parameters.

Setup Parameter Structure

Control Function Parameters

Lists parameters related to control functions.

Input/Output Parameters

Lists parameters related to input/output functions.

List of Operating Parameters

General Operating Parameters

Lists key operating parameters like communication, alarms, auto-tuning, and PID.

Detailed Operating Parameters

Input and Output Limit Parameters

Lists parameters for PV input filtering, limits, hysteresis, and heater burnout.

PID Configuration Parameters

PID Control Parameters

Details parameters for PID control, including proportional, integral, and derivative terms.

Reference Deviation and Zone PID Points

Describes parameters for reference deviation and PID zone points.

Auto-tuning Function

Auto-tuning Process Explanation

Explains the auto-tuning function and the method used.

Auto-tuning with Zone PID

Describes auto-tuning when using Zone PID.

Hysteresis and Ramp Setting

Hysteresis Configuration

Explains how hysteresis affects target setpoints and alarm setpoints.

Target Setpoint Ramp Setting Function

Explains the purpose and working conditions of the target setpoint ramp setting function.

PID Switching (Zone PID)

Zone PID Configuration Method

Details the method for setting up Zone PID, including reference points.

Setup Parameters: Control Function

Setpoint Limiters and Alarm Settings

Describes parameters for setpoint limits, alarm types, hysteresis, and delay timers.

Control Output Timing Parameters

Describes parameters for control output cycle time and preset output.

Parameter Descriptions: PID and Communication

PID Control Mode and Zone PID Selection

Describes PID control modes and Zone PID selection.

Communication Setup Parameters

Lists parameters for communication setup like protocol, baud rate, and parity.

Input/Output Related Parameters

PV Input Parameters

Lists and describes parameters related to PV input type, unit, range, scale, and burnout.

Control Output Type Parameter

Describes the control output type parameter.

Digital Input (DI) and Lock Parameters

DI Function Selection

Describes the DI function selection parameter and its configurations.

SELECT Display Registration

Describes parameters for registering displays in the SELECT function.

Key Lock and Password Setting

Describes parameters for enabling key lock and setting a password.

Useful Operating Displays (SELECT Display)

SELECT Display Setup Method

Details how to set parameter numbers for the SELECT display feature.

Heating/Cooling Control

Computation Splitting for Heating/Cooling

Explains how computation results are split into heating/cooling signals.

Heating/Cooling Control Precautions

Provides precautions for heating/cooling control, including band ratios and integral time.

Cycle Time Configuration

Cycle Time Setting Conditions

States the conditions for setting cycle time based on control output type.

Cycle Time Behavior Illustration

Illustrates on-to-off time ratios for different control output percentages at 10s cycle time.

Function Block Diagrams Overview

Diagram Types Overview

States the chapter covers function block diagrams for standard and heating/cooling types.

Standard Type Function Block Diagram

PV Input and Communication Blocks

Shows the PV input and RS485 communication blocks.

Control Logic Blocks

Shows blocks for manual operation, control computation, mode switching, and output limiting.

Output and Alarm Blocks

Shows blocks for power supply, control output, retransmission, and alarm functions.

Diagram Legend

Explains the symbols used in the function block diagram.

Heating/Cooling Type Function Block Diagram

PV Input and Communication Blocks

Shows the PV input and RS485 communication blocks.

Control Logic Blocks

Shows blocks for manual operation, control computation, mode switching, and output limiting.

Heating/Cooling Output and Alarm Blocks

Shows blocks for heating/cooling output, power supply, retransmission, and alarms.

Diagram Legend

Explains the symbols used in the function block diagram.

Standard Type Functions and Parameters

PV Input Function Details

Describes the PV input function and its capabilities.

PV Input Setup and Operating Parameters

Lists setup and operating parameters for PV input, unit, and range.

Remote Input Function

Explains how to receive remote input via communication.

Contact Input Configuration

DIS Parameter Settings for Contact Input

Describes the functions assigned to contact inputs based on DIS parameter settings.

Target Setpoint and PID Configuration

Target Setpoint and PID Operating Parameters

Lists operating parameters for target setpoint number selection and PID settings.

Target Setpoint Ramp Setting Function

Explains the purpose and working conditions of the target setpoint ramp setting function.

Control Output Settings

Control Output Setup Parameters

Lists setup parameters for control output type, cycle time, and preset output.

Contact Output Settings

Explains how alarms are output via contact outputs and lists related parameters.

Retransmission Output and Loop Power Supply

Retransmission Output Setup

Lists setup parameters for retransmission output type and scale.

15 V DC Loop Power Supply Setup

Lists setup parameters for the 15V DC loop power supply.

Revision Information

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