EasyManua.ls Logo

YOKOGAWA UP55A User Manual

YOKOGAWA UP55A
516 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
User’s
Manual
UP55A
Program Controller
User’s Manual
IM 05P02C41-01EN
IM 05P02C41-01EN
5th Edition
F
u
n
c
tio
n
a
l
E
n
h
a
n
c
e
m
e
n
t

Table of Contents

Other manuals for YOKOGAWA UP55A

Question and Answer IconNeed help?

Do you have a question about the YOKOGAWA UP55A and is the answer not in the manual?

YOKOGAWA UP55A Specifications

General IconGeneral
BrandYOKOGAWA
ModelUP55A
CategoryController
LanguageEnglish

Summary

Introduction to Functions

Quick Setting Function

Easily sets basic controller functions for immediate operation.

Input/Output Function

Describes PV, control, and remote input functions, including universal input and output types.

Control Functions

Details the UP55A's five control modes: single-loop, cascade, loop control with PV switching, and PV auto-selector.

Program Pattern Functions

Explains the functions for creating and executing program patterns with segments, ramps, and time events.

Display and Key Functions

Covers active color PV display, guide display, multilingual options, and user function keys.

Ladder Sequence Function

Describes the use of the ladder sequence function requiring LL50A Parameter Setting Software for programming.

Communication Functions

Covers RS-485, Ethernet, PROFIBUS-DP, DeviceNet, and CC-Link communication interfaces.

UP55A Operating Procedures

UP55A Operating Procedures

Outlines the flow from unpacking to regular operation, including setup and initial configuration.

Part Names

Names and Functions of Display Parts

Identifies and describes the various display components and indicators on the UP55A's front panel.

Names and Functions of Keys

Explains the purpose and operation of each key on the UP55A's front panel for navigation and control.

List of Display Symbols

Provides a comprehensive list of symbols used in the PV display, symbol display, and data display areas.

Brief Description of Setting Details (Parameters)

Explains parameter symbols, names, display levels, setting ranges, and menu symbols for configuration.

Basic Operation

Overview of Display Switch and Operation Keys

Illustrates the display transitions between operation, parameter setting, and setup modes using the controller's keys.

How to Set Parameters

Provides a step-by-step guide on how to set various parameters, using alarm setpoint as an example.

Quick Setting Function

Setting Using Quick Setting Function

Details how to use the quick setting function for initial setup of control type, input, and output functions.

Restarting Quick Setting Function

Explains methods to restart the quick setting function after initial setup for parameter re-configuration.

Monitoring and Control of Regular Operations

Operation Display Transitions in Single-loop Control, Cascade Primary-loop Control, Loop Control with PV switching, and Loop Control with PV auto-selector

Describes operation display transitions for single-loop, cascade, and loop control modes with PV switching/auto-selector.

Operation Display Transitions in Cascade Control

Details the operation display transitions specific to cascade control configurations.

Details of the Operation Display

Explains the types of operation displays and their corresponding operation descriptions for various functions.

Performing and Canceling Auto-tuning

Guides on how to perform and cancel auto-tuning for PID control parameter optimization.

Adjusting PID Manually

Explains the procedure for manually tuning PID parameters like proportional band, integral time, and derivative time.

Setting Alarm Setpoint

Details how to set alarm setpoints for various alarm types, including PV, SP, and deviation alarms.

Selecting Program Pattern Number (PTNO.)

Explains how to select the program pattern number for execution using PTN key or operation mode parameter.

Switching Operation Modes

Details how to switch between different operation modes like PROG, RESET, LOCAL, REMOTE, HOLD, ADVANCE, AUTO/MAN.

Selecting Start-of-program Pattern Number

Explains how to select the starting segment number for program operation using MODE key or operation mode parameter.

Fast-forwarding Program Pattern

Describes how to fast-forward program patterns to check settings, affecting segment and time events.

Changing SP, TSP, or Remaining Segment-time (R.TIM) in HOLD-mode

Details how to change setpoints (SP, TSP) and segment time (R.TIM) while the program is in HOLD mode.

Changing Program Pattern during Program Operation

Explains how to change the program pattern during operation via parameter setting, with changes reflected in the next operation.

Manipulating Control Output during Manual Operation

Covers methods to control output value during manual operation using direct keys or SET/ENT key.

Releasing On-State (Latch) of Alarm Output

Explains how to release latched alarm outputs using user function keys, communication, or contact input.

Input (PV, Remote, and Auxiliary Analog) Functions

Setting Functions of PV Input, Remote Input, and Auxiliary Analog Input

Covers setting input types, units, ranges, scales, and decimal point positions for various analog inputs.

Setting Input Sampling Period (Control Period)

Details how to set the input sampling period, also known as the control period, for the controller.

Using 4-wire RTD as PV Input

Explains how to use a 4-wire RTD as PV input, requiring specific suffix codes for remote or PV input.

Using Larger, Smaller, Average, or Difference of Two to Four Inputs as PV

Explains how to use PV auto-selector to select or calculate values from multiple inputs for control.

Setting Remote Input Method

Describes the two methods for remote input: analog input via RSP terminal or remote setting via communication.

Adjusting PV Range for Loop Control with PV Switching or Loop Control with PV Auto-selector

Details how to set the PV range for control when input signals have different measurement ranges.

Setting PV Switching Methods of Loop Control with PV Switching

Describes methods for switching PV inputs based on contact input or temperature range.

Control Functions

Setting Control Mode (CTLM)

Details the available control modes including single-loop, cascade, and loop control with PV switching/auto-selector.

Setting Control Type (CNT)

Explains combinations of control types (PID, ON/OFF, Heating/cooling) with control modes and output types.

Switching PID

Covers methods for switching PID parameters based on target setpoint, PV, deviation, or local PID selection.

Suppressing Overshoot (Super Function)

Explains the Super function for monitoring deviation and automatically adjusting setpoint to prevent overshoot.

Suppressing Hunting (Super2 Function)

Describes the Super2 function to suppress controller hunting without re-tuning PID parameters.

Suppressing Integral Action (Anti-reset Wind-up)

Explains the anti-reset wind-up function to prevent extreme integral output by stopping PID computations.

Performing Non-linear PID Control

Details performing non-linear PID control, adjusting proportional band and gain for smooth output changes.

Adjusting Auto-tuning Operation

Guides on setting auto-tuning type (normal/stable) and output limits for PID constant optimization.

Setting SP Limiter

Describes setting SP high and low limits to restrict the SP to the operating range between those limits.

Setting Program Time Unit

Explains setting the program time unit for segment time, ramp-rate, wait time, time event, and start time.

Forcing Local Setpoint (LSP) to Track Program Setpoint or Remote Setpoint (SP Tracking)

Details the SP tracking function to force local setpoint to track program or remote setpoint when switching to local mode.

Setting Controller Action at Power ON (Restart Mode)

Explains how to set the controller's action upon power recovery, including continuing previous action or starting from MAN/RESET.

Setting Time between Powering on Controller and Starting Control (Restart Timer)

Allows setting the time between controller power-on and the start of control computation.

Program Pattern Functions

Setting the Setting Method of Program Pattern

Explains how to set program patterns using segment time or ramp-rate criteria.

PID Selection Method

Covers segment PID number selection and zone PID selection methods for automatic PID switching.

Setting the Program Starting Conditions (STC)

Details methods for starting program operations based on initial setpoint, PV, or time.

Setting the Wait Functions

Explains program wait functions at segment end and in the middle of a segment, including wait zones and times.

Setting the Segment Repetition

Describes how to set repeat functions to repeat successive segments multiple times within a program pattern.

Operation with Linked Program Patterns

Explains the pattern-link function to link multiple patterns and run them as a single program pattern.

Setting Event Functions

Covers setting event functions for outputting alarms or activating contact outputs based on PV or time.

Setting the Operation in Segment Switching

Describes how the controller switches between segments, including continuation, hold, local, remote, and advance operations.

Setting Program Pattern-2 Retransmission

Explains creating a program pattern for retransmission to a slave controller on the same timeline and target setpoint.

Setting Starting time of program operation

Details setting the time delay from program operation start (RUN) to the start of the program pattern.

Setting the Program Pattern Number Clearance

Describes the function to reset the program pattern number in Operation Display to 0 when the program operation ends.

Program Pattern End Signal

Explains how a pattern end signal notifies the outside of the program pattern execution completion via contact output or communication.

Editing the Program Pattern

Covers checking remaining segments, copying, adding, deleting, and listing error codes for program patterns.

Synchronized Program Pattern Operation

Details synchronized operation during segment switching and program pattern progression using wait and contact I/O.

Output (Control and Retransmission) Functions

Setting Control Output Type

Explains how to set control output types for relay, triac, voltage pulse, current, and position proportional outputs.

Setting Control Output Cycle Time

Details setting the basic cycle period for ON/OFF operation of relay/triac or voltage pulse outputs.

Setting Limiter to Control Output

Describes how to set high and low limits to restrict the control output within a specific operation range.

Disabling Output Limiter in MAN mode

Explains how to release the output limiter when the controller is in MAN mode.

Setting Velocity Limiter to Control Output

Covers setting output velocity limit to prevent sudden changes in control output signal.

Reducing 4-20 mA Current Output to 0 mA (Tight Shut Function)

Explains the tight shut function to fully close the control valve beyond its positioner dead band.

Setting ON/OFF Control Hysteresis

Explains how to set hysteresis for ON/OFF control to prevent relay chattering and ensure service life.

Canceling Offset of PV and SP (Manual Reset)

Describes using manual reset to cancel offset when the integral action is disabled.

Setting Hysteresis and Dead Band for Heating/cooling Control Output

Details setting hysteresis and dead band for heating/cooling control outputs in ON/OFF or PID modes.

Setting Hysteresis and Dead Band for Position Proportional Control Output

Explains setting hysteresis and dead band for position proportional control output to prevent frequent motor operation.

Setting Retransmission Output Terminal, Type, and Scales

Covers setting retransmission output terminals (RET, OUT, OUT2), types, and scales for PV, SP, or output values.

Setting Preset Output Value

Details setting preset output values for different modes like RESET, MAN, and AUTO, including heating/cooling control.

Setting 10-segment Linearizer for Output

Explains using 10-segment linearizers for output to correct non-linear relationships or apply bias/approximation.

Changing Current Output Range

Describes how to select and change the analog output type for current signals (4-20mA, 0-20mA, etc.).

Setting Split Computation Output Function

Explains the split computation output function for linking multiple operating units with V-mode or Parallel-mode characteristics.

Adjusting Motor-operated Valve Position (Position Proportional Output)

Covers adjusting valve position manually or automatically for position proportional control.

Using 15 V DC Loop Power Supply

Details the function of the 15 V DC loop power supply for 2-wire transmitters and its connection.

Alarm Functions

Setting Alarm Type

Details various alarm types including PV, SP, deviation, output, and analog input limits with their actions.

Setting Number of Alarm Groups to Use

Explains how to set the number of available alarm groups, and how unused parameters can be hidden.

Setting Hysteresis to Alarm Operation

Explains how to set hysteresis to alleviate busyness of alarm output switching.

Delaying Alarm Output (Alarm Delay Timer)

Describes the function of on-delay and off-delay timers for alarm outputs.

Setting Alarm Output to Control Relay Terminal

Explains how to use control relay terminals for alarm output when not used for control output.

Setting Alarm Action According to Operation Mode

Details how to set the alarm mode to disable alarm action in RESET or MAN mode.

Setting Heater Break Alarm

Covers setting heater break alarm function, including current measurement and timing.

Contact Input/Output Functions

Setting Contact Input Function

Explains how to set contact input numbers to functions like operation mode, auto-tuning, and program pattern selection.

Setting Contact Output Function

Describes how to assign status such as alarms to contact outputs and set their action direction.

Display, Key, and Security Functions

Setting Display Functions

Covers active color PV display, guide display, multilingual options, and parameter display level settings.

Assigning Function to User Function

Explains how to assign functions like operation mode switch to the user function keys on the front panel.

Setting Security Functions

Details setting passwords, locking parameter menus, and prohibiting writing via communication.

Confirmation of Key and I/O Condition and Version

Describes how to confirm the status of keys, I/O conditions, and controller version information.

Parameter Initialization

Initializing Parameter Settings to Factory Default Values

Explains how to initialize all parameter settings and the ladder program to factory default values.

Registering and Initializing User Default Values

Describes how to register and initialize user-defined default values for parameters, excluding ladder and program patterns.

Power Failure Recovery Processing / Power Frequency Setting / Other Settings

Remedies if Power Failure Occurs during Operations

Outlines controller behavior and remedies based on the duration of power failure, affecting alarm, auto-tuning, and control action.

Power Frequency Setting

Details how to set the power frequency manually or via automatic detection, with manual setting for /DC option.

Troubleshooting, Maintenance, and Inspections

Troubleshooting

Provides a flowchart and tables for diagnosing and resolving errors during power on and operation.

Maintenance

Covers cleaning procedures, packaging for repair, and replacing parts (not recommended).

Periodic Maintenance

Recommends periodically checking the operating condition for optimal instrument performance.

Disposal

Provides guidance on arranging for appropriate disposal as industrial waste according to local regulations.

Installation and Wiring

Installation Location

Specifies conditions for proper instrument installation, including ventilation, vibration, and environmental factors.

Mounting Method

Details the procedure for mounting the instrument main unit onto a panel, including bracket installation and torque specifications.

External Dimensions and Panel Cutout Dimensions

Provides dimensional drawings for the UP55A, including panel cutout dimensions for installation.

Wiring

Provides essential information and diagrams for wiring various inputs, outputs, and communication interfaces.

Parameters

Parameter Map

Provides a comprehensive overview of parameter organization, group display, and display levels.

List of Parameters

Lists and describes all available parameters categorized by menu, including initial values and setting ranges.

Related product manuals