IM 05P02C41-15EN page 1/14
Contents
1. Safety Precautions
2. ModelandSufxCodes
3. How to Install
4. HardwareSpecications
5. HowtoConnectWires
6. TerminalWiringDiagrams
Introduction
ThankyouforpurchasingtheUP55AProgramController.
Thisoperationguidedescribesthebasicoperationsrelatedtothesingle-loopcontrol
functionoftheUP55A.Theguideshouldbeprovidedtotheenduserofthisproduct.
Be sure to readthisoperation guide before using the product in order to ensure
correct operation.
Fordetailsofeachfunction,refertoUser’sManual.Beforeusingtheproduct,refer
tothetableofModel andSufx Codestomakesurethatthedeliveredproduct is
consistent withthe modeland sufxcodesyou ordered.Also make surethat the
followingitemsareincludedinthepackage.
•ProgramController(themodelyouordered) ..........................................
x1
• Set
of Brackets ........................................................................................x1
•Unit
Label(L4502VZ) ..............................................................................x1
•Tag
Label(L4502VE) ..............................................................................x1
(Only
whenordered.)
•TerminalCover(L4502XP) .....................................................................
x1
l
T
arget
Readers
Thisguideisintendedforthefollowingpersonnel;
• Engineersresponsibleforinstallation,wiring,andmaintenanceoftheequipment.
• Personnelresponsiblefornormaldailyoperationoftheequipment.
1. Safety Precautions
Thefollowing symbolisused ontheinstrument. Itindicatesthepossibility ofinjury
to theuserordamagetothe instrument,and signies that the user must referto
the user’smanual for specialinstructions.Thesame symbol isusedintheuser’s
manualonpagesthattheuserneedstoreferto,togetherwiththeterm“WARNING”
or“CAUTION.”
Calls attention to actions or conditions that could cause serious
or fatal injury to the user, and indicates precautions that should be
taken to prevent such occurrences.
Calls attention to actions or conditions that could cause injury to
the user or damage to the instrument or property and indicates pre-
cautions that should be taken to prevent such occurrences.
Theequipmentwhollyprotectedbydoubleinsulationorreinforcedinsulation.
Functionalgroundingterminals
(Donotusethisterminalasaprotectivegroundingterminal).
Note
Identiesimportantinformationrequiredtooperatetheinstrument.
n
Warning and Disclaimer
(1) YOKOGAWAmakesnowarrantiesregardingtheproductexceptthosestatedin
theWARRANTYthatisprovidedseparately.
(2) Theproductisprovidedonan"asis"basis.YOKOGAWAassumesnoliabilityto
anypersonor entityfor anylossordamage,directorindirect,arisingfrom the
useoftheproductorfromanyunpredictabledefectoftheproduct.
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Safety,Protection,andModicationoftheProduct
(1) Inorderto protect thesystemcontrolled bythisproduct andtheproductitself,
and toensure safe operation, observethesafety precautionsdescribedinthe
user’s manual. Use of theinstrumentin amanner notprescribed hereinmay
compromise the product's functions and the protection features inherent in the
device.Weassumenoliabilityforsafety,orresponsibilityfortheproduct'squality,
performanceorfunctionalityshouldusersfailtoobservetheseinstructionswhen
operatingtheproduct.
(2) Installation of protection and/or safety circuits with respect to a lightning
protector;protectiveequipmentforthesystemcontrolledbytheproductandthe
productitself;foolproofor failsafedesignof aprocessorlineusingthe system
controlledbytheproductortheproductitself;and/orthedesignandinstallation
ofotherprotectiveandsafetycircuitsaretobeappropriatelyimplementedasthe
customer deems necessary.
(3) Besuretousethespare partsapprovedbyYOKOGAWAwhenreplacing parts
orconsumables.
(4) Thisproductisnot designedormanufacturedto beusedincriticalapplications
thatdirectlyaffectorthreaten humanlives.Such applicationsincludenuclear
power equipment, devices using radioactivity, railway facilities, aviation
equipment, air navigation facilities, aviation facilities, andmedicalequipment.
If so used, it is the user’s responsibility to include in the system additional
equipmentanddevicesthatensurepersonnelsafety.
(5) Modicationoftheproductisstrictlyprohibited.
(6) Thisproduct isintendedtobe handledbyskilled/trained personnel forelectric
devices.
(7) Th
is product is UL Recognized Component. In order to comply with UL
standards, end-products are necessary to be designed by those who have
knowledgeoftherequirements.
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Power Supply
Ensure that the
instrument’s supply voltage matches the voltage
of the power supply before turning ON the power.
l
Do Not Use in an Explosive Atmosphere
Do
not operate the instrument in locations with combustible
or explosive gases or steam. Operation in such environments
constitutes an extreme safety hazard. Use of the instrument in
environments with high concentrations of corrosive gas (H
2
S,
SO
X
, etc.) for extended periods of time may cause a failure.
l
Do Not Remove Internal Unit
The
internal unit should not be removed by anyone other than
YOKOGAWA's service personnel. There are dangerous high
voltage parts inside. Additionally, do not replace the fuse by
yourself.
l
Damage to the Protective Construction
Ope
ration of the instrument in a manner not specified in the
user’s manual may damage its protective construction.
This instrument is an EMC class A product. In a domestic environ-
ment this product may cause radio interference in which case the
user needs to take adequate measures.
2. ModelandSufxCodes
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UP55A
[Style:S2]
Model Sufxcode
Optional
sufx
code
Description
UP55A
ProgramController(providedwith3DIs,and3DOs)
(Powersupply:
100-240VAC)
30programpatterns/300programsegments(Max.99
segmentsperpattern)
Fixedcode
-NNN Always"-NNN”
Displaylanguage
(*1)
-1 English
-2 German
-3 French
-4 Spanish
Casecolor
0 White(Lightgray)
1 Black(Lightcharcoalgray)
Output
1
(*2)(*3)
-A Analogoutput(current/voltagepulse)
-R Relayoutput(c-contact)
-U Universaloutput(current/voltagepulse/relay)
-T Triac output
-P Position proportional output
Output
2
(*2)(*3)
A Analogoutput(current/voltagepulse)
R Relayoutput(c-contact)
U Universaloutput(current/voltagepulse/relay)
T Triac output
N None
Retransmission
output /RT Retransmission
outputor15VDCpowersupply
Heaterbreak
alarm(*3) /HA Heaterbreakalarm
E1terminal
area(*4)
/R1
Remote(1additionalaux.analog)inputand1additionalDI
/U1 1additionaluniversalinput(TC/RTD/DCV/mA)
/X1 5additionalDIs
/Y1 5additionalDOs
/W1 2additionalDIsand2
additionalDOs
E2terminalarea(*4)
/A2 1additionalaux.analoginputand1additionalDI
/X2 5additionalDIs
/Y2 5additionalDOs
/W2 2additionalDIsand2additionalDOs
E3
terminal
area(*4)(*5)
/CH3 RS485communication(Max.38.4kbps,2-wire/4-wire)
/CC3 CC-Linkcommunication(withModbus
masterfunction)
/PD3
PROFIBUS-DPcommunication(withModbusmasterfunction)
/DN3
DeviceNetcommunication(withModbusmasterfunction)
/ET3 Ethernetcommunication(withserialgatewayfunction)
/X3 5additionalDIs
/Y3 5additionalDOs
/W3 2additionalDIsand2additionalDOs
E4
terminal
area(*4)(*5)
/A4 1additionalaux.analoginputand1additionalDI
/C4 RS485communication(Max.19.2kbps,2-wire/4-wire)
/L4 24VDClooppowersupply
/AC4
1additionalaux.analoginput,1additionalDI,and
RS485
communication
(Max.19.2kbps,2-wire)
/LC4
24VDClooppower
supplyandRS485communication
(Max.19.2kbps,2-wire)
/X4 5additionalDIs
/Y4 5additionalDOs
/W4 2additionalDIsand2additionalDOs
Power supply /DC Power
supply24VAC/DC
Additionaltreatment
(*6) /CT Coating
*1: English,German,French,andSpanishcanbedisplayedastheguidedisplay.
*2: Forheating/coolingoutput,bothOutput1andOutput2shouldbespecified.
Notavailable
whenOutput2is“N”.Forpositionproportionaloutput,specify“-P”forOutput1and“N”forOutput2.
*3: The/HAoptioncanbespecifiedonlywhenthecodeforOutput1and2is“-AN”,“-RN”,“-UN”or“-TN.”
*4: OnlyoneoptionisavailableforeachterminalareaofE1toE4.
*5: The/L4and/LC4optionsforE4terminalareacanbespecifiedonlywhentheE3terminal
areaoptionisnotspecifiedorspecifiedanyof/CH3,/X3,/Y3or/W3.
*6: Whenthe/CToptionisspecified,theUT55Adoesnotconformtothesafetystandards(UL
andCSA)andCEmarking.
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Accessories (sold separately)
Thefollowingisanaccessorysoldseparately.
• LL50AParameterSettingSoftware
Model Sufxcode Description
LL50A -00 ParameterSettingSoftware
• SetofBrackets(Partnumber:L4502TP)
2 pcs for upper and lower sides
•User’sManual(A4size)
Note:User’sManualcanbedownloadedfromawebsite.
• User’sManual(CD-ROM),Model:UTAP003
Note:Containsallmanuals.
• OperationGuideforSingle-loopControl(thisdocument)x7(A3size)
(InstallationandWiring,InitialSettings,Programmings,Operations,andParameters)
3. How to Install
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Installation Location
The instrument should be installed in indoor locations meeting the following
conditions:
• Instrumented panel
T
hisinstrumentis designedto bemounted inan instrumentedpanel.Mountthe
instrumentinalocationwhereitsterminalswillnotinadvertentlybetouched.
• Well ventilated locations
Mounttheinstrumentinwellventilatedlocationstopreventtheinstrument’sinter
-
naltemperature
fromrising.
However,makesurethattheterminalportionsarenotexposedtowind.Exposure
to wind may cause the temperature sensor accuracy to deteriorate. To mount mul
-
tip
leindicatingcontrollers,seetheexternaldimensions/panel cutout dimensions
whichfollow.Ifmountingotherinstrumentsadjacenttotheinstrument,complywith
thesepanelcutoutdimensionstoprovidesufcientclearancebetweentheinstru
-
ments.
• Locations with little mechanical vibration
Install
theinstrumentinalocationsubjecttolittlemechanicalvibration.
• Horizontal location
Mounttheinstrumenthorizontallyandensurethatitislevel,withnoinclinationto
therightorleft.
Front panel
of controller
Keep this angle
within 30°
Rear of
controller
30°
Note
If theinstrument is moved from alocation with low temperatureandlow humidity
toaplace withhightemperatureandhigh humidity, orifthetemperaturechanges
rapidly, condensation will result. Moreover, in the caseof thermocouple inputs,
measurementerrorswillresult.Toavoidsuchasituation,leavetheinstrumentinthe
newenvironmentunderambientconditionsformorethan1hourpriortousingit.
Donotmounttheinstrumentinthefollowinglocations:
• Outdoors
• Locations subject to direct sunlight or close to a heater
Installtheinstrumentinalocationwithstabletemperaturesthatremainclosetoan
averagetemperatureof23°C.Donotmountitinlocationssubjecttodirectsunlight
orclosetoaheater.Doingsoadverselyaffectstheinstrument.
• Locations with substantial amounts of oily fumes, steam, moisture, dust, or
corrosive gases
Thepresenceof oilyfumes, steam,moisture,dust, orcorrosive gasesadversely
affectstheinstrument.Donotmounttheinstrumentinlocationssubjecttoanyof
thesesubstances.
• Areasnearelectromagneticeldgeneratingsources
Donotplacemagnetsortoolsthatgeneratemagnetismneartheinstrument.Ifthe
instrumentisusedinlocationsclosetoastrongelectromagneticeld generating
source,themagneticeldmaycausemeasurementerrors.
• Locationswherethedisplayisdifculttosee
Theinstrumentusesan LCDforthe display unit,andthiscanbe difcult tosee
fromextremelyobliqueangles.Mounttheinstrumentinalocationwhereitcanbe
seenasmuchaspossiblefromthefront.
• Areasclosetoammablearticles
Absolutelydonotplacethe instrumentdirectlyonam
-
mab
lesurfaces.Ifsuchacircumstance isunavoidable
andtheinstrumentmustbeplacedclosetoaammable
item,provideashieldforitmadeof1.43mmthickplated
steel or 1.6 mm thick unplated steel with a space of at
least150mmbetweenitandtheinstrumentonthetop,
bottom,andsides.
• Areas subject to being splashed with water
Be sure to turn OFF the power supply to the controller before in-
stalling it on the panel to avoid an electric shock.
www.yokogawa.com/ns
YOKOGAWA ELECTRIC CORPORATION
Network Solutions Business Division
2-9-32, Naka-cho Musashino-shi, Tokyo 180-8750 JAPAN
YOKOGAWA CORPORATION OF AMERICA
Head office and for product sales
2 Dart Road, Newnan, Georgia 30265, USA
YOKOGAWA EUROPE B.V.
Headquarters
Euroweg 2, 3825 HD Amersfoort, THE NETHERLANDS
All Rights Reserved, Copyright © 2010 Yokogawa Electric Corporation
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Operation
Guide
IM 05P02C41-15EN
UP55A
Program Controller
Operation Guide for Single-loop Control
This operation guide describes installation, wiring, and other tasks required to make the
controller ready for operation.
2nd Edition : Jan. 2011
Installation and Wiring
n
Waste Electrical and Electronic Equipment (WEEE),
Directive 2002/96/EC
Thisisanexplanation ofhowto disposeofthis product basedonWasteElectrical and
ElectronicEquipment(WEEE),Directive2002/96/EC.ThisdirectiveisonlyvalidintheEU.
Marking
This product complies with the WEEE Directive (2002/96/EC)
markingrequirement.
This marking indicates that you must not discard this electrical/
electronic product in domestic household waste.
Product Category
With reference to the equipment types in the WEEE directive Annex 1, this
product is classified as a “Monitoring and Control instrumentation” product.
Dono
tdispose indomestichouseholdwaste.Whendisposing productsintheEU,
contactyourlocalYokogawaEuropeB.V.ofce.
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