JOHNSON CONTROLS
24
Form 160.78-N1 
Issue date: 2/02/2022
Section 2 - Installation
Apply insulation
Do  not  eld  insulate  until  the  unit  has 
been leak tested under the supervision of 
the Johnson Controls representative.
Insulation of the type specified for the job, or mini-
mum thickness to prevent sweating of 30°F (-1°C) 
surfaces should be furnished (by others) and applied 
to the evaporator shell, end sheets, liquid feed line to 
flow chamber, compressor suction connection, and 
evaporator liquid heads and connections (see Figure 
9). The liquid head flange insulation must be remov-
able, to allow head removal for the tube maintenance. 
Units are furnished factory anti-sweat insulated on or-
der at additional cost. This includes all low tempera-
ture surfaces except the two cooler liquid heads.
Installation check – request for start-up 
service
The services of a Johnson Controls representative will 
be furnished to check the installation and supervise the 
initial start-up and operation on all chillers installed 
within the Continental United States.
After the unit is installed, piped and wired as described 
in this Instruction, but before any attempt is made to 
start the unit, the Johnson Controls District Office 
should be advised so that the start-up service, includ-
ed in the contract price, can be scheduled. Notify the 
Johnson Controls office using the Installation Check-
list and Request Form (Form 160.78-CL1).