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York YVWA User Manual

York YVWA
156 pages
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MODEL YVWA
SINGLE COMPRESSOR
50 HZ AND 60 HZ
125 - 200 TON
440 - 700 KW
WATER-COOLED SCREW
LIQUID CHILLERS
INSTALLATION, OPERATION, MAINTENANCE Supersedes: 201.30-ICOM1 (318) Form 201.30-ICOM1 (519)
Issue Date:
May 22, 2019
035-23322-000
R-134A

Table of Contents

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York YVWA Specifications

General IconGeneral
BrandYork
ModelYVWA
CategoryChiller
LanguageEnglish

Summary

MODEL YVWA

WATER-COOLED SCREW LIQUID CHILLERS

Describes the product type and application of the YVWA chiller.

IMPORTANT SAFETY INFORMATION

GENERAL SAFETY GUIDELINES

Provides essential safety instructions for operating and servicing the unit.

SECTION 1 - CHILLER INFORMATION AND SAFETY

INTRODUCTION

General description of the YORK YVWA chillers and their design.

WARRANTY

Details the warranty terms and conditions for YVWA chillers.

SAFETY RESPONSIBILITIES AND HAZARDS

RESPONSIBILITY FOR SAFETY

Outlines the safety obligations of personnel working with the equipment.

SECTION 2 - PRODUCT DESCRIPTION

SECTION 3 - HANDLING, STORAGE, INSTALLATION AND REASSEMBLY

SECTION 5 - COMMISSIONING

FIRST TIME START-UP

Detailed procedures for the initial start-up of the chiller unit.

START-UP CHECKLIST AND PROCEDURES

START-UP CHECKLIST

Comprehensive checklist for verifying installation and preparing for start-up.

SECTION 6 - OPERATION

OPERATING MODES AND SEQUENCES

BASIC OPERATING SEQUENCE

Describes the sequence of operations for starting and running the chiller.

SYSTEM STATUS AND LOAD LIMITING

Load Limiting

Describes how load limiting controls prevent safety trip levels.

LOAD LIMITING VALUES AND RESET CONTROLS

Table 28 - LOAD LIMITING VALUES

Table detailing load limiting parameters and their X, Y, Z point values.

Leaving Chilled Liquid Temperature (LCHLT) Reset Control

Explains how to reset the LCHLT setpoint using local, BAS, or analog inputs.

Current Limit Reset Control

Explains how to reset the current limit setpoint using various methods.

VSD DATA AND OPERATING HOURS KEYS

VSD DATA AND OPERATING HOURS/START COUNTER KEYS

Keys for accessing VSD data and operating counter information.

FIGURE 51 - VSD DATA AND OPERATING HOURS/START COUNTER KEYS

Visuals of the keys for VSD data and operating counters.

SECTION 7 - MAINTENANCE

DAILY INSPECTIONS AND COMPRESSOR OIL

DAILY OPERATING INSPECTIONS

Routine inspections to prevent operating difficulties.

COMPRESSOR OIL

Information regarding compressor oil, its level, and checking procedures.

OIL FILTER REPLACEMENT AND CHARGING

Adding Compressor Oil

Procedure for adding new YORK L oil to the oil separator.

OIL FILTER AND FILTER DRIER REPLACEMENT

OIL FILTER REPLACEMENT

Step-by-step instructions for replacing the oil filter element.

FIGURE 65 - OIL FILTER ASSEMBLY

Diagram illustrating the oil filter assembly components.

REFRIGERANT CHARGING AND HANDLING

Determining Correct Refrigerant Charge Level

Methods for determining the correct refrigerant charge level.

REFRIGERANT CHARGING

Procedure for adding refrigerant charge to the YVWA chiller.

LEAK TESTING AND TUBE CLEANING

REFRIGERANT LEAK CHECKING

Regular procedures for checking refrigerant leaks.

EVACUATION, DEHYDRATION, AND VACUUM TESTING

EVACUATION AND DEHYDRATION OF UNIT

Procedures for evacuating and dehydrating the chiller unit.

Vacuum Dehydration

Guidelines for removing air, moisture, and non-condensables.

Vacuum Testing

Procedures for conducting vacuum tests after pressure testing.

CONDENSER AND EVAPORATOR MAINTENANCE

CONDENSERS AND EVAPORATORS MAINTENANCE

General maintenance for condenser and evaporator shells.

CLEANING EVAPORATOR AND CONDENSER TUBES

Procedures for cleaning evaporator and condenser tubes.

SECTION 8 - TROUBLESHOOTING

ABNORMAL OPERATION, ANALYSIS AND CORRECTION

Steps for analyzing and correcting operational problems effectively.

TROUBLESHOOTING THE COMPRESSOR AND OIL SEPARATION SYSTEM

Guidance for identifying probable causes of compressor and oil system issues.

TROUBLESHOOTING GUIDE

Table 46 - TROUBLESHOOTING GUIDE

A guide to identifying common problems and their potential causes and actions.

SECTION 9 - DECOMMISSIONING, DISMANTLING, AND DISPOSAL

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