JOHNSON CONTROLS
78
FORM 201.30-ICOM1 (519)
ISSUE DATE: 05/22/2019
SECTION 5 - COMMISSIONING
Supersedes: 201.30-CL3 (215)
START-UP CHECKLIST
Form 201.30-CL3 (417)
The following work must be completed in accordance with start-up instructions contained in the Installa-
tion, Operation, and Maintenance Manual (Form 201.30-ICOM1):
CUSTOMER: _________________________________
ADDRESS: __________________________________
PHONE: _____________________________________
JCI TEL NO: ____________________ JCI ORDER NO: ________________ JCI CONTRACT NO: ____________
JOB NAME: _________________________________
LOCATION: _________________________________
CUSTOMER ORDER NO: ______________________
CHILLER MODEL NO: ____________________________
The work (as checked below) is in process and will be completed by: _____________ / ____________ / ___________
UNIT SERIAL NO: ___________________________
Month Day Year
d. Condenser pressure transducer ....................
e. Condenser gas to oil eductor .........................
f. Evaporator pressure transducer ....................
g. Evaporator oil return to eductor .....................
h. Oil return eductor to compressor ...................
i. Liquid injection to compressor (optional) .......
j. Economizer pressure transducer ...................
9. Verify the shipping anti-freeze solution has been
drained from the VSD, and replaced with the
proper amount of inhibited water coolant that
shipped loose with the chiller. Refer to SEC-
TION 7 - MAINTENANCE in the 201.30-ICOM1
for filling process. ...............................................
10. Verify electrical connections in the VSD are
tight, especially motor leads to terminals. ..........
11. If the VSD provides an optional circuit break-
er at the incoming power connection to
the VSD, make sure the settings are prop-
erly set per the information on the next page.
12. Find your VSD model from the list below,
and set the adjustments to the setting val-
ues in the following table. If your model is
not listed below, look for it in the next table of
drive model numbers with the ratings plug value.
a. TVP1CMPRBW_-50B
b. TVP1CMPRBW_-65B
c. TVP1CMPRBW_-68B
A. GENERAL:
The following basic checks should be made with the
customer power to the unit switched off.
1. Review the Installation Checklist (Form 201.30-
CL1). ..................................................................
2. Inspect the unit for installation damage that may
have occurred. If damage is found, take action
and/or repair as appropriate. ...............................
3. Water connection inlet and outlet are at proper
locations, have hangers nearby that would sup-
port their weight and show no visible strain on
chiller nozzles. ...................................................
4. Wiring is complete (power feed terminations in
the VSD), and all sources of electrical supply to
the unit are taken from a single point of isolation
per 201.30-PW2. ................................................
5. Confirm any field control wiring modifications
are in accordance with Form 201.30-PW2 .........
6. Verify the chiller is charged with refrigerant
(pressures match R-134a/R-513A saturation for
ambient temp). ...................................................
7. Verify that the unit’s protective ground terminal(s)
are properly connected to a suitable grounding
point. Ensure that all unit internal ground con-
nections are tight. ...............................................
8. Verify the following isolation valves are open.
a. Compressor discharge (optional) ..................
b. Condenser subcooler outlet (optional) ...........
c. Main oil supply inline ball valve ......................
MODEL – YVWA
(Continued on following page)