Maintaining Your Motorcycle
6.6
Component Fasteners
Periodically check and tighten the following fasteners on your motorcycle.
LOCATION ITEM TORQUE NOTES
A Headlight bolts 8 lb·ft (11 Nm) Use LOCTITE® 242® (or equivalent)
B Handlebar clamp mount bolts 19 lb·ft (26 Nm) -
C Rear shock mount bolts 40 lb·ft (54 Nm) -
D Seat retaining bolts 16 lb·ft (22 Nm) -
E Rear sprocket to wheel (4 bolts) 26 lb·ft (35 Nm) Use LOCTITE® 242® (or equivalent)
F Rear brake pad pin 6 lb·ft (8 Nm) -
G Controller heat sink to frame bolts (rear) 18 lb·ft (24 Nm) -
H Controller heat sink to frame (front) 19 lb·ft (26 Nm) -
I Main pivot bolt (swingarm) 75 lb·ft (102 Nm) -
J Upper/Lower triple clamps pinch bolts 16 lb·ft (22 Nm) Use LOCTITE® 242® (or equivalent)
K Front axle pinch bolts 16 lb·ft (22 Nm) Use LOCTITE® 242® (or equivalent)
L Motor mount bolts (4 bolts - right-hand side) 20 lb·ft (27 Nm) -
M Rear brake pedal pivot bolt 34 lb·ft (46 Nm) Use LOCTITE® 242® (or equivalent)
N Rear brake master cylinder to frame bolts 9 lb·ft (12 Nm) Use LOCTITE® 242® (or equivalent)
O Rear axle slider retaining bolts 15 lb·ft (20 Nm) -
P Rear axle nut 73.75 lb·ft (100 Nm) Use LOCTITE® 242® (or equivalent)
Q Motor mount bolts (4 bolts - left-hand side) 26 lb·ft (35 Nm) -
R Front caliper mount bolts 19 lb·ft (26 Nm) Use LOCTITE® 242® (or equivalent)
S Front axle end bolt 40 lb·ft (54 Nm) Use LOCTITE® anti-seize lubricant (or equivalent)
Zero Owner's Manual (S and DS).book Page 6 Monday, September 21, 2020 11:43 AM