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ZF 400 Series User Manual

ZF 400 Series
30 pages
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3
Index
EN_3224.758.102d_2021_12
1 Introduction .................................................................................................................... 5
1.1 Conversion table ........................................................................................................................... 5
1.2 Conventions for safety information in text ..................................................................................... 6
1.3 Responsibilities ............................................................................................................................. 7
1.3.1 Manufacturer's address and contact info ...................................................................................................... 7
1.4 Reverse transmission identification ............................................................................................... 7
1.5 Operating principles...................................................................................................................... 8
1.6 Main subgroups .......................................................................................................................... 10
1.6.1 ZF 400 A .................................................................................................................................................... 10
1.6.2 ZF 400 IV ................................................................................................................................................... 11
1.6.3 ZF 400 V .................................................................................................................................................... 12
1.6.4 ZF 400 ....................................................................................................................................................... 13
1.6.5 Mechanical trolling valve (MTV).................................................................................................................. 14
1.6.6 Electrical trolling valve (ETV)....................................................................................................................... 15
1.6.7 Remote controls for oil control block .......................................................................................................... 15
1.6.8 Tugging...................................................................................................................................................... 15
2 Technical data .............................................................................................................. 16
2.1 Types of oil ................................................................................................................................. 16
2.1.1 Lubricant class 04A .................................................................................................................................... 16
2.1.2 Lubricant class 04B .................................................................................................................................... 16
2.1.3 Lubricant class 04C .................................................................................................................................... 16
3 Emergency devices ...................................................................................................... 17
3.1 Electrical circuit failure ................................................................................................................ 17
4 Installation.................................................................................................................... 18
4.1 Connection of the propeller axle ................................................................................................. 18
4.2 V-DRIVE reverse transmission ..................................................................................................... 19
4.3 Alignment method ...................................................................................................................... 19
4.3.1 Alignment method with parallel-face flanges.............................................................................................. 19
4.3.2 Alignment method with tailstock shafts ...................................................................................................... 20
5 Maintenance................................................................................................................. 21
5.1 Maintenance schedule................................................................................................................ 21
5.2 Oil level inspection...................................................................................................................... 23
5.3 Oil change .................................................................................................................................. 23
5.4 Intake filter check........................................................................................................................ 24
5.5 Oil filter replacement .................................................................................................................. 24
5.6 Remote control adjustment ......................................................................................................... 25
6 Troubleshooting guide ................................................................................................. 26
7 Service centers............................................................................................................. 27
8 Maintenance certificates ............................................................................................. 28

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ZF 400 Series Specifications

General IconGeneral
TypeMarine Transmission
Series400 Series
ManufacturerZF
ApplicationMarine
Max Input PowerVaries by model (Consult ZF specifications)
Rated power (hp)Varies by model (Consult ZF specifications)
Max Input SpeedVaries by model (Consult ZF specifications)
Gear RatiosVaries by model (Consult ZF specifications)
Weight (kg)Varies by model (Consult ZF specifications)
Weight (lbs)Varies by model (Consult ZF specifications)
MountingVaries by model (Consult ZF specifications)
Housing MaterialAluminum
Oil Capacity (L)Varies by model (Consult ZF specifications)
Oil Capacity (US qt)Varies by model (Consult ZF specifications)
Cooling SystemIntegrated oil cooler (optional external cooler)

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