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Zodiac Polaris 3900 Sport User Manual

Zodiac Polaris 3900 Sport
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3900 Sport
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Zodiac Polaris 3900 Sport Specifications

General IconGeneral
BrandZodiac
ModelPolaris 3900 Sport
CategorySwimming Pool Vacuum
LanguageEnglish

Summary

BAG AND SWEEP HOSE REMOVAL

Remove Bag

Detaches the pool cleaner bag by twisting its collar.

Remove Sweep Hose

Disconnects the sweep hose by twisting the retaining nut.

Remove Quick Disconnect

Presses logo buttons to release the quick disconnect mechanism.

BOTTOM HOUSING REMOVAL

Remove Bottom Screws

Unscrews three fasteners from the bottom of the cleaner unit.

Detach Bottom Housing

Guidance on removing the main bottom housing component.

Remove Labeled Screws 'A'

Locates and removes three specific screws marked 'A'.

GEAR BOX REMOVAL

Remove Water Management and Rear Housing

Detaches the water management system and rear housing.

Remove Labeled Screws 'B'

Finds and removes four screws marked with the label 'B'.

Remove Gearbox and Side Wheel

Extracts the gearbox along with one side wheel.

WHEEL REMOVAL FROM GEARBOX

Pry Hubcap

Uses a flat-blade screwdriver to pry off a wheel's hubcap.

Un-thread Wheel Screw

Unscrews a fastener to detach the wheel.

Pull Wheel Off Shaft

Pulls the wheel off its corresponding gearbox shaft.

GEAR BOX COMPONENTS

Gearbox Assembly Identification

Identifies the gearbox assembly and its specific part number.

TOP ASSEMBLY REMOVAL

Remove Top Screws

Locates and removes two screws to detach the top section.

Detach Top Assembly

Instructions for removing the entire top assembly from the unit.

Top Assembly Part Details

Identifies the top assembly part number and its included float.

DRIVE TRAIN REMOVAL

Pry Double-Side Wheel Hubcap

Removes hubcaps from double-sided wheels using a flat-blade screwdriver.

Un-thread Drive Wheel Screw

Unscrews a fastener to detach a drive wheel.

Remove Drive Wheel

Detaches a drive wheel from the drive train assembly.

DRIVE TRAIN COMPONENT DISASSEMBLY

Expose Drive Chain

Removes wheel sprocket cover to expose the drive chain.

Detach Chain from Sprocket

Removes the drive chain from the rear wheel sprocket.

Remove Sprocket and Note Bearing

Takes out the sprocket while observing bearing placement.

DRIVE TRAIN BEARING REINSTALLATION

Inspect Bearing

Presses bearing out with screwdriver for inspection.

Reinstall Bearing Correctly

Inserts bearing into sprocket with open face oriented correctly.

Press Bearing Face

Applies pressure to the closed face of the bearing during installation.

DRIVE TRAIN FRAME AND AXLE STEPS

Remove Wheel Spacers

Locates and removes wheel spacers from wheel side axles.

Remove Feed Pipe Screws

Locates and removes two screws at the base of the feed pipe.

View Sprockets and Chain

Displays sprocket assemblies and the drive chain.

DRIVE TRAIN VACUUM TUBE AND AXLE REMOVAL

Remove Vacuum Tube Assembly

Detaches the vacuum tube and feed pipe assembly.

Remove Axle Frame Screws

Removes two screws attaching each axle to the frame.

Frame Assembly with Tensioner

Shows the frame assembly including the chain tensioner.

PRODUCT COMPONENTS OVERVIEW

Product Breakdown Illustration

Visual representation of all product parts.

User Notes Section

Area for user to add annotations and observations.

AXLE ASSEMBLY

Assemble Axle Blocks

Assembles axle blocks using star washers and screws.

Install Axle Blocks to Frame

Attaches axle blocks to the upside-down frame.

Position Gearbox Correctly

Drops gearbox into place with brass inserts facing upwards.

GEARBOX AND FEED PIPE ATTACHMENT

Attach Gearbox with Screws 'B'

Secures gearbox with four screws into 'B' pockets.

Install Wheel Spacers

Fits wheel spacers onto double-sided wheel axle blocks.

Attach Vacuum Tube Assembly

Fastens vacuum tube/feed pipe assembly to frame with screws.

DRIVE TRAIN CHAIN AND SPROCKET ASSEMBLY

Install Wheel Sprockets

Attaches wheel sprockets onto the double-sided axle.

Route Drive Chain

Routes chain around front axle sprocket and through tensioner.

DRIVE TRAIN FINAL ASSEMBLY STEPS

Use Vacuum Tube Diagram for Wrap

References vacuum tube diagram for correct chain wrap setup.

Install Sprocket Covers

Attaches the two covers for the drive sprockets.

Wheel Bearing Observation

Notes bearing in outer cavity of double-sided wheel.

WHEEL AND SCREW ATTACHMENT

Align Wheels to Sprockets

Aligns wheels into sprockets for attachment.

Secure Wheels with Locking Screw

Secures wheels using the specific locking screw.

Attach Single Side Wheel

Mounts single side wheel using the same locking screw.

TOP ASSEMBLY AND HOUSING REASSEMBLY

Reattach Top Assembly

Reattaches the top assembly using two screws.

Inspect Water System O-ring

Checks the o-ring on the water management system.

Snap Rear Housing

Connects the rear housing to the water management system.

WATER MANAGEMENT AND BOTTOM HOUSING ATTACHMENT

Attach Water Management System

Secures the water management system with three screws.

Align Bottom Housing

Positions the bottom housing correctly for attachment.

FINAL HOUSING AND HOSE ATTACHMENT

Attach Bottom Housing

Fastens the bottom housing using three screws.

Snap Hub Caps

Presses the hub caps onto all wheels.

Attach Sweep Hose

Connects sweep hose by installing nut first, then threading.

FINAL ASSEMBLY CHECKS

Note Serial Number Location

Identifies the serial number location under the canopy.

Insert Bag into Vacuum Tube

Inserts the debris bag into the vacuum tube.

Install Quick Disconnect

Attaches the quick disconnect mechanism to the cleaner.

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