Zünd M-2500 - Page 2

To Next Page

To Previous Page

1.45

05-2010

5106015

Original operating instructions

Author Technical Communications

Department, Zünd Systemtech-

nik AG

Composition and publication Zünd Systemtechnik AG

Zünd Systemtechnik AG

Version:

Menu version:

Date:

Doc. no.:

Main Page

Contents3
Symbols11
Standards13
UL Testing14
Product Description17
Directional Information17
Product Identification18
Rating Plate18
UL Marking19
Intended Use19
Cutter - Overview20
Modules, Tools21
Tools for the um22
Rm-A23
Pum23
Mam-S/D24
Material Handling, Options25
Laser Pointer25
ICC Camera25
Cutter with Static Work Surface25
Cutter with Conveyor26
Sheet Feeder Options26
Drip Tray27
Technical Description28
Complete Machine28
Schedule of Work Sequences28
Table/Vacuum Plate29
Electronics Unit29
Power Unit29
Movement System30
Processing Materials31
Technical Information32
Dimensions and Weights32
Basic Device32
Cutter Extension34
Electrical Connection, Power Consumption35
Environmental Conditions35
Basic Device Compressed Air35
Control Unit36
Performance37
Emissions38
Safety39
Proper Use40
Hazard Warnings, Important Instructions41
Structure of the Hazard Warnings42
Areas of Responsibility43
Personnel Requirements43
Rules and Safety at Work44
Procedure in Case of Malfunctions44
Danger Areas45
Danger Area on the Module Carriage46
Danger Area During the Installation47
Working and Traffic Area48
Safety Signs49
Responsibility of the Operator49
Position of the Safety Signs49
Meaning of Safety Signs50
Prohibition Signs50
Order Signs50
Fire Protection Signs50
Safety and Monitoring Devices52
Protective System53
Operating Unit53
Emergency Stop Switch54
Safety Cut-Off Feature54
Personal Protective Equipment, Clothing55
Mechanical Hazards56
Gathering, Retraction56
Gathering, Impacts of Foreign Objects56
Cuts and Stab Wounds57
Risk of Burns57
Electrical Hazard58
Risks Arising from the Emission of Toxic Dust59
Environmental Hazard60
Handling and Storage of Chemicals61
Risk of Fire and Explosion62
Danger Caused by Laser Beam (Laser Pointer)63
Safety Instructions for Operators63
Safety Precautions for Service Personnel64
Disposal64
Controls and Operation65
Safe Working Practices65
Controls66
Control Panel66
Navigation Keys68
Numerical Keys68
Function Keys68
Travel Keys69
Soft Keys69
Special Keys, Shortcuts70
Emergency Stop Switches71
Maintenance Unit73
Interfaces74
Menu Navigation75
Menus and Functions75
Graphic Layout75
Direct Selection of Menus75
Value/Entry76
Default Settings (Factory Setting)76
Min/Max Settings (Factory Setting)76
Info Menu77
Popups/Dialogues77
User Level78
Allocate Function Keys Directly79
Allocating the Function Key Via the Menu79
Resetting a Function Key to the Factory Setting79
Set Language80
Set Display80
Setting the Volume of the Signal80
Delete Data Buffer80
Operation81
Daily Checks Prior to Start-Up81
Start-Up82
Switching on the Machine82
Initialising the Machine83
Operating Status84
Offline85
Stopped85
Online86
Moving the Bar/Module Manually87
Handling Modules/Tools88
Module/Tool/Tool Insert89
Set Module/Tool Change Position90
Inserting/Replacing the Module91
Module Mount91
Activating a Module93
Tool Handling94
Marking the Tool94
Switching the Tool Manager On/Off94
Tool Manager — Change Tool (um Module)95
Attaching/Selecting a Tool96
Creating a New Tool96
Selecting a Tool96
Deleting a Tool96
Inserting and Connecting a Tool (E.g. Oscillating Tool)97
Connecting Driven Tools - Allocating Port99
Connection - Electrical Tools (EOT, DRT, Etc.)99
Connection - Pneumatic Tools100
Tool Positions101
Material Hold-Down102
Defining/Checking the Vacuum Range104
Setting the Strength105
Switching On/Off105
Working with Air-Permeable Materials105
Checking the Range105
Feeding Options106
Feeding Clamps107
Setting the Feeding Clamps107
Activating/Deactivating Feeding Clamps107
Feed Guide Rail108
Assembling the Feed Guide Rail108
Automatic Feed109
Manual Feed109
Automatic Tool Initialisation (AKI)110
Adjusting the Height111
Laser Pointer, Reference Point113
Laser Pointer Settings113
Reference Point Settings114
Choose Laser Pointer as Pointer Type115
Define Reference Point115
Material Stop116
Module Carriage Slot Protective Plate117
Module and Tool Holder118
Switch off the Machine119
Description of Menu121
Menu Structure121
Continuous Path127
Raise if Overcurrent127
Stop Angle127
Speed Signal128
Speed Settings128
Up X&Y128
Down X&Y128
Accel. Settings129
Down Z Pos129
Max Z down129
Pos / Pressure Mode129
X&Y Pressure130
Auto Init Options130
Auto Lift-Up Angle131
T Axis Rotation131
Correct y134
Correct X135
Change Module/Tool139
Pointer Type139
White Balance140
Manual Move Settings140
Module Change Pos140
Position140
Park Options142
Light Barrier Options143
Acceleration Settings144
Feeding Mode144
Transport to the Front146
Transport to the Back146
Lower Feed Clamps146
Active Zones150
User Settings159
Troubleshooting167
Error Messages170
Cleaning and Maintenance205
Safe Maintenance of the Machine206
Operating Resources207
Handling Operating Materials207
Environmental Protection207
Cleaning Fluids208
Lubricants208
Adhesives208
Steps for Maintenance209
Lubrication Diagram212
Accessories Case212
Maintenance Jobs214
Service Flaps and Covers214
Maintenance Position215
Visually Inspect the Machine for Damage215
Clean the Machine216
Clean X Axis Guide Rails217
Cleaning the Guide Rails218
Oil X Axis Guide Bearings219
Guide Bearings220
Lubricating the Lubrication Points221
Cleaning/Oiling y Axis Guide Rails223
Lubricating the y Axis Bearing225
Clean the Chipping Protection Brush226
Cleaning the Feeding Clamps/Feed Guide Rail227
Draining the Maintenance Unit Condensation Water228
Automatic Circuit Breakers229
Conveyor Belt231
Removing the Conveyor Belt231
Removing the Covers232
Fitting a Conveyor Belt233
Tensioning the Conveyor Belt239
Instructions for Disposal240
Starting up after Periods at a Standstill240
Vacuum Generator 1-9 KW/1-15 KW240
Tools241
Modules243
Options245
Glossary253

Zünd M-2500 - Page 2

Table of Contents

Related product manuals