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A.O. Smith 200 User Manual

A.O. Smith 200
36 pages
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1
PRINTED IN U.S.A. 2526 0501
COPPER BOILERS FOR
HYDRONIC HEATING AND
HOT WATER SUPPLY
CAUTION
TEXT PRINTED OR OUTLINED IN RED CONTAINS
INFORMATION RELATIVE TO YOUR SAFETY.
PLEASE READ THOROUGHLY BEFORE INSTALLING
AND USING THIS APPLIANCE.
PART NO. 211257-000 REV. 0
A DIVISION OF A. O. SMITH CORPORATION
EL PASO, TX., MC BEE, SC., RENTON, WA.,
STRATFORD-ONTARIO, VELDHOVEN-THE NETHERLANDS
www.hotwater.com
PLACE THESE INSTRUCTIONS ADJACENT TO BOILER AND
NOTIFY OWNER TO KEEP FOR FUTURE REFERENCE.
Installation
Operation
Maintenance
Limited Warranty
Instruction Manual
GB/GW MODELS:
1000, 1300, 1500, 1850, 2100, 2500
SERIES 200, 201
WARNING: If the information in this
manual is not followed exactly, a fire or
explosion may result causing property
damage, personal injury or loss of life.
Thank You
for buying this cost
efficient, high recovery unit from
A. O. Smith Water Products Co.
You should thoroughly read and understand this
manual before installation and/or operation of this
boiler. Please pay particular attention to the
important safety and operating instructions as well
as the WARNINGS and CAUTIONS.
CONTENTS PAGE
ROUGH-IN DIMENSIONS/CAPACITIES ............. 2 - 3
FOREWORD ..................................................... 4 - 5
FEATURES/CONTROLS ................................... 5 - 6
INSTALLATION INSTRUCTIONS ................... 6 - 22
VENTING ....................................................... 8 - 14
SYSTEM INSTALLATION ..............................15 - 19
HYDRONIC INSTALLATION ..........................15 - 17
HOT WATER SUPPLY INSTALLATION .........17 - 19
GAS CONNECTIONS ....................................20 - 21
OPERATION ................................................ 22 - 23
LIGHTING AND OPERATING .........................24 - 25
CONTROL SYSTEM .................................... 26 - 31
PREVENTATIVE MAINTENANCE ................ 31 - 33
TROUBLE SHOOTING ..................................33 - 34
LIMITED WARRANTY .......................................... 35
WIRING DIAGRAM/SCHEMATIC .................. 36 - 37
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
Extinguish any open flame.
Do not try to light any appliance.
Do not touch any electrical switch; do
not use any phone in your building.
Immediately call your gas supplier
from a neighbor's phone. Follow the
gas supplier's instructions.
If you cannot reach your gas supplier,
call the fire department.
Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
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A.O. Smith 200 Specifications

General IconGeneral
BrandA.O. Smith
Model200
CategoryBoiler
LanguageEnglish

Summary

ROUGH-IN DIMENSIONS

PRECAUTIONS

GROUNDING INSTRUCTIONS

HIGH ALTITUDE INSTALLATION

FEATURES AND CONTROLS

MULTI-STAGE FIRING AND CONTROL SYSTEM

Details the control system components and multi-stage capability.

INSTALLATION INSTRUCTIONS

SAFETY RELIEF VALVES

Details the purpose and requirements for safety relief valves.

INSTALLATION CLEARANCES

VENTING

STANDARD VERTICAL CATEGORY I

Details venting specifications for standard vertical Category I installations.

STANDARD HORIZONTAL CATEGORY III

Outlines venting requirements for standard horizontal Category III installations.

DIRECT VENT VERTICAL CATEGORY I

Covers direct vent installations for Category I appliances in a vertical configuration.

SYSTEM INSTALLATION

HYDRONIC INSTALLATION

Lists required equipment and procedures for hydronic space heating installations.

CONVENTIONAL SPACE HEATING INSTALLATION

Discusses considerations for modern fin type boilers in space heating.

SPACE HEATING APPLICATIONS

HOT WATER SUPPLY BOILER INSTALLATION

HORIZONTAL TANK CONFIGURATION

VERTICAL TANK CONFIGURATION

GAS CONNECTIONS

WIRING CONNECTIONS

OPERATION

PURGING OF GAS LINE

INLET AND MANIFOLD GAS PRESSURES

LIGHTING AND OPERATING INSTRUCTIONS

OPERATING INSTRUCTIONS

Step-by-step guide for safely starting and operating the boiler.

CONTROL SYSTEM

MULTI-STAGE FIRING SYSTEM DESCRIPTION

Explains the Central Control Board, Ignition Control Boards, and system staging.

DISPLAY BOARD OPERATING PROCEDURES

Details how to use the DIA-SCAN II Display Board for monitoring and adjustments.

RED FAULT LIGHTS

TEMPERATURE PROBES

PROCEDURE FOR SETTING TANK PROBE TEMPERATURE

PROCEDURE FOR SETTING STAGE DIFFERENTIAL

APPLIANCE OPERATING SEQUENCE

PREVENTATIVE MAINTENANCE

TROUBLESHOOTING

NEW BOILER LIMITED WARRANTY

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