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A.O. Smith FCG-75 - User Manual

A.O. Smith FCG-75
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Instruction Manual
PRINTED IN THE U.S.A 0905 PART NO. 184165-003
KEEP THIS MANUAL IN THE POCKET ON HEATER FOR FUTURE REFERENCE
WHENEVER MAINTENANCE ADJUSTMENT OR SERVICE IS REQUIRED.
NOT FOR USE IN MANUFACTURED (MOBILE) HOMES
ALL TECHNICAL AND WARRANTY QUESTIONS: SHOULD BE DIRECTED TO THE LOCAL DEALER FROM WHOM THE WATER HEATER WAS
PURCHASED. IF YOU ARE UNSUCCESSFUL, PLEASE WRITE TO THE COMPANY LISTED ON THE RATING PLATE ON THE WATER HEATER.
RESIDENTIAL GAS WRESIDENTIAL GAS W
RESIDENTIAL GAS WRESIDENTIAL GAS W
RESIDENTIAL GAS W
AA
AA
A
TER HEATER HEA
TER HEATER HEA
TER HEA
TERSTERS
TERSTERS
TERS
For Your Safety
AN ODORANT IS ADDED TO THE GAS USED
BY THIS WATER HEATER.
C3 Technology
®
Gas Water Heaters meet the new
ANSI Z21.10.1 standard that deals with the accidental or
unintended ignition of flammable vapors, such as those
emitted by gasoline.
GAMA certification applies to
all residential gas water
heaters with capacities of 20
to 100 gallons with input rating
of 75,000 BTU/Hr. or less.
®

Questions and Answers

  • L
    Laura MirandaAug 14, 2025
    What to do if A.O. Smith Water Heater is leaking?
    • D
      daniel91Aug 14, 2025
      If you notice water leaks from your A.O. Smith Water Heater, first, check all threaded connections such as hot or cold supply connections, the relief valve, drain valve, or thermostat threads. Tighten any connections that seem loose. Also, inspect other appliances and water lines near the water heater for any leakage.
  • P
    Patricia RobertsAug 17, 2025
    Why A.O. Smith FCG-75 Water Heater burner will not stay lit?
    • B
      Bradley WoodardAug 17, 2025
      If the burner on your A.O. Smith Water Heater won't stay lit, it could be due to several reasons. A defective thermocouple TCO might be the cause, requiring replacement of the pilot assembly. Alternatively, high ambient room temperature or a dirty/clogged air intake screen could be the issue. Try cleaning and reinstalling the air intake screen. If the flame arrestor openings are blocked or the gas control is defective, it's recommended to contact a service agency or replace the gas control, respectively.
  • A
    Amber GriffithAug 20, 2025
    How to fix A.O. Smith FCG-75 pilot that will not light?
    • J
      James LopezAug 20, 2025
      If the pilot light of your A.O. Smith Water Heater won't light, ensure the main gas supply is turned on and check that the gas control knob is correctly positioned. Adjust the igniter tip if it's more than 1/8" from the pilot hood. Other potential causes include a thermocouple malfunction, a broken electrode or electrical wire, or a malfunctioning Piezo Ignitor generator. In such cases, replacing the pilot assembly or Piezo Ignitor generator may be necessary. Also, reconnect the wire connector to the spark ignitor if it is disconnected.
  • F
    Frederick RamosAug 25, 2025
    What to do if A.O. Smith FCG-75 T&P valve is leaking?
    • T
      thompsondanielAug 25, 2025
      If your A.O. Smith Water Heater's T&P valve is leaking, it might be due to thermal expansion in a closed water system. In this case, install a thermal expansion tank. Also, check the relief valve for proper operation, ensuring it's correctly seated.
  • M
    Melissa KaiserAug 27, 2025
    Why does the pilot light keep going out on my A.O. Smith FCG-75 Water Heater?
    • A
      awilkersonAug 27, 2025
      If the pilot light on your A.O. Smith Water Heater keeps going out, it might be due to a dirty pilot burner. Try cleaning the pilot assembly. Also, check the air intake screen and clean and reinstall it if it's dirty or clogged. Ensure the thermocouple tip is correctly positioned in contact with the pilot flame. If these steps don't resolve the issue, the thermocouple itself may be malfunctioning and need replacement.
  • S
    Sara FriedmanAug 30, 2025
    Why is my A.O. Smith Water Heater not producing enough hot water?
    • J
      James JacksonAug 30, 2025
      If your A.O. Smith Water Heater is not providing enough hot water, first check if the heater is lit and the thermostat is on. If not, consult the lighting instructions. If the thermostat is set too low, adjust it according to the temperature regulation guidelines. If the heater is undersized, reduce your hot water usage. Also, consider that unusually cold incoming water will require more time for the heater to reheat, and leaking hot water pipes or fixtures should be checked and repaired by a plumber.
  • K
    karina88Sep 2, 2025
    Why is the water from my A.O. Smith Water Heater too hot?
    • J
      Jimmy LynchSep 2, 2025
      If the water from your A.O. Smith Water Heater is too hot, it's likely that the thermostat is set too high. Refer to the temperature regulation guidelines to adjust it to a more comfortable and safe setting.
  • C
    carolyn79Sep 6, 2025
    Why does my A.O. Smith Water Heater have smelly odors?
    • J
      Jeffrey WestSep 6, 2025
      If you notice smelly odors coming from your A.O. Smith Water Heater, it could be due to high sulfate or mineral content in the water supply. To resolve this, drain and flush the heater thoroughly, then refill it. Another possible cause is bacteria in the water supply, in which case you should chlorinate or aerate the water supply.
  • R
    Ryan PotterSep 10, 2025
    Why A.O. Smith Water Heater is sizzling and rumbling?
    • M
      Megan MccoySep 10, 2025
      If your A.O. Smith Water Heater is making sizzling or rumbling sounds, it is likely due to sediment or calcium buildup in the bottom of the tank. To resolve this, clean the sediment from the tank following the draining instructions in the Maintenance section of the manual.

Summary

Safe Installation, Use and Service

Important Definitions

Defines roles like Qualified Installer, Service Agency, and Gas Supplier for proper installation and service.

General Safety

Fire and Explosion Hazards

Critical warnings and precautions regarding fire and explosion risks.

Breathing Hazard - Carbon Monoxide Gas

Essential safety information on the dangers of carbon monoxide and its detection.

Introduction and Preparation

Introduction

Provides introductory information about the water heater and its intended use.

Preparing for New Installation

Essential preparatory steps before beginning the water heater installation.

Typical Installation Procedures

Typical Installation Overview

Provides a general overview of the water heater installation process.

Identify Water Heater Components

Identifies and describes the main components and parts of the gas water heater.

Mixing Valve Usage

Explains the use of mixing valves to control hot water temperature for safety.

Locating the New Water Heater

Details critical factors for selecting an appropriate and safe location for the water heater.

Installation in Flammable Vapor Areas

Specific safety warnings and restrictions for installing near areas with flammable liquids or vapors.

Insulation Blankets

Information regarding the use and necessity of external insulation blankets for the water heater.

Combustion Air and Ventilation

Critical requirements for supplying adequate combustion air and ventilation for safe operation.

Air Supply from Outdoors

Guidelines for providing combustion and ventilation air directly from the outdoors.

Water Piping Installation

Instructions and safety warnings for connecting the cold and hot water piping to the heater.

Toxic Chemical Hazard Warning

Warning against connecting the heater to non-potable water systems or introducing toxic chemicals.

T & P Valve and Pipe Insulation

Instructions for insulating the temperature-pressure relief valve and associated piping for protection.

Temperature-Pressure Relief Valve Operation

Details the critical safety function and operation of the temperature-pressure relief valve.

Filling the Water Heater

Step-by-step procedure for filling the water heater tank with water before operation.

Venting Requirements

Requirements, procedures, and safety considerations for properly venting the water heater to the outdoors.

Gas Piping Installation

Instructions and safety precautions for connecting the gas supply line to the water heater.

Sediment Traps

Explains the purpose and installation of sediment traps in gas lines to prevent debris entry.

Operation and Routine Checks

Safety Before Lighting

Critical safety checks and procedures to follow before lighting the water heater.

Lighting Instructions

Detailed steps for safely lighting the pilot and main burner of the water heater.

Temperature Regulation

Guidance on setting the water temperature for safety and optimal performance.

Start Up Conditions

Discusses factors influencing the initial operation and startup of the water heater.

Draft Hood Operation

Describes how to perform a safety check on the draft hood's functionality.

Condensate Formation

Explains the causes of condensate formation and potential operational impacts.

Operational Conditions

Addresses common operational issues and conditions encountered with the water heater.

Smelly Water Causes

Addresses the causes of odors in hot water, often related to the anode rod.

Air in Hot Water Faucets

Explains common reasons for air appearing in hot water faucets and how to address it.

High Temperature Shut Off System

Details the safety mechanism that automatically shuts off the gas supply if water temperature becomes excessively high.

Maintenance and Troubleshooting

Periodic Maintenance Schedule

Outlines recommended regular maintenance tasks for the water heater.

Venting System Inspection

Outlines annual checks for obstructions, damage, or deterioration of the venting system.

Burner Inspection and Cleaning

Describes annual visual inspection and cleaning procedures for the main and pilot burners.

Housekeeping Recommendations

General advice on maintaining a clean area around the water heater for safety and efficiency.

Anode Rod Inspection

Explains the importance of inspecting the anode rod for tank corrosion protection.

T&P Relief Valve Testing

Details the procedure for testing the temperature-pressure relief valve's functionality.

Draining the Water Heater

Step-by-step instructions for draining the water heater tank for maintenance or storage.

Drain Valve Washer Replacement

Instructions for replacing the washer in the drain valve to prevent leaks.

Service Contact Information

Guidance on when and how to contact qualified service personnel for repairs or issues.

Leakage Checkpoints Guide

A guide to identifying common sources of water leaks around the water heater.

Parts and Troubleshooting

Repair Parts List

A list of available replacement parts for the water heater.

Troubleshooting Guidelines

A comprehensive guide to diagnose and resolve common problems with the water heater.

A.O. Smith FCG-75 Specifications

General IconGeneral
CategoryWater Heater
ManufacturerA.O. Smith
ModelFCG-75
TypeGas
Fuel TypeNatural Gas
Capacity75 gallons
Warranty6 years limited

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