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ABB ACH580-PDR User Manual

ABB ACH580-PDR
257 pages
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ACH580
E-Clipse bypass and packaged drive user manual
ACH580-BCR/BDR/VCR/VDR E-Clipse Bypass Drives 1…200 HP
ACH580-PCR/PDR Packaged Drives with Disconnect 1…200 HP

Table of Contents

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ABB ACH580-PDR Specifications

General IconGeneral
Control MethodVector control
Cooling MethodAir-cooled
Protection ClassIP21
Output Voltage0 to Input Voltage
Input Voltage380 to 480 V
Communication ProtocolsCANopen, Ethernet/IP, PROFINET, Modbus
Protection FeaturesOvercurrent, overvoltage, undervoltage, overload, short circuit, ground fault, overtemperature

Summary

Safety Instructions

General Safety Guidelines

Covers warnings, general safety, and cybersecurity for safe installation and operation.

Electrical Safety Precautions

Details electrical safety procedures for installation, start-up, and maintenance.

Operational Safety Guidelines

Provides instructions for safe operation and handling of the drive.

Installation Guide

Installation Steps and Flowchart

Outlines the sequence for installing the E-Clipse Bypass unit.

Preparing for Installation

Covers drive identification, labels, and type code interpretation.

Wiring and Connection Requirements

Details input power, motor, and control wiring requirements.

Control Panel and Functions

Operating Modes

Describes Drive, Reverse Drive, and Bypass operational modes.

Control Panel Features

Explains the elements and indicators on the bypass control panel.

Application Macros

Details pre-defined configurations for HVAC and other applications.

Parameters Overview

Introduces the parameter list and their descriptions for bypass firmware.

Embedded Fieldbus Communication

Embedded Fieldbus Overview

Explains how to accept control from external systems via standard protocols.

Communication Setup (EFB)

Guides on setting up serial communications between drive and bypass.

Activating Drive Control Functions

Details configuration for controlling drive functions via fieldbus.

Feedback from the Drive

Lists pre-defined feedback data available via EFB protocol.

Diagnostics for Embedded Fieldbus

Covers troubleshooting common EFB network issues and symptoms.

Fieldbus Adapter Integration

Fieldbus Adapter Overview

Explains the function of plug-in fieldbus adapter modules.

FBA Communication Setup

Details protocol selection and configuration for FBA modules.

Feedback and Diagnostics for FBA

Covers feedback data and diagnostic tools for FBA modules.

System Diagnostics

Diagnostic Displays and Fault Reporting

Explains how bypass detects and reports errors via LEDs and panel display.

Fault Correction Procedures

Provides a listing of faults, causes, and corrective actions.

Warning Identification and Correction

Lists warnings, possible causes, and recommended corrective actions.

Fault Reset and History

Details procedures for clearing fault history and understanding fault storage.

Maintenance

Routine Maintenance Intervals

Lists recommended routine maintenance intervals for ACH580 enclosures.

Enclosure Air Filter Replacement

Details the procedure for replacing air filters in specific enclosure types.

Technical Data

Motor Connection Specifications

Provides maximum wire sizes and terminal torque values for motor connections.

Enclosure Dimensions and Weights

Lists dimensional references and weights for various frame sizes.

Fuse Selection Guide

Details required internal and external fuse ratings for vertical enclosures.

Installation (PCR/PDR Configurations)

Installation Overview and Warnings

Unique installation information and safety warnings for PCR/PDR drives.

Preparing for Installation

Covers drive identification, labels, and type code interpretation.

Wiring Requirements

Outlines wiring requirements for ACH580 drives with input disconnect.

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