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ABB ACH580-VCR User Manual

ABB ACH580-VCR
257 pages
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ACH580
E-Clipse bypass and packaged drive user manual
ACH580-BCR/BDR/VCR/VDR E-Clipse Bypass Drives 1…200 HP
ACH580-PCR/PDR Packaged Drives with Disconnect 1…200 HP

Table of Contents

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ABB ACH580-VCR Specifications

General IconGeneral
CategoryDC Drives
EfficiencyUp to 98%
Control MethodVector Control
Input Voltage380 to 480 V
Cooling MethodAir-cooled
Protection ClassIP21
Communication ProtocolsCANopen
ControlLocal and Remote Control

Summary

Safety Instructions

Use of Warnings and Notes

Explains the warning symbols and notes used throughout the manual for hazard communication.

General Safety for Installation and Maintenance

Instructions for personnel involved in installing, starting up, and maintaining the drive.

Electrical Safety Precautions

Additional Safety Instructions and Notes

Permanent Magnet Motor Drives Safety

Grounding Procedures

Cybersecurity Disclaimer

Installation Guide

Application Overview

Describes that this manual is a supplement to the ACH580-01 User's Manual for E-Clipse Bypass.

E-Clipse Bypass Features and Functions

Details the features and functions of the ACH580 with E-Clipse Bypass package.

Installation Flow Chart

Preparing for Installation

Drive Label Identification

Instructions on how to identify the drive type by referring to serial number or type code labels.

Interpreting the Type Code

Explains how to interpret the type code for identifying the drive's specifications and options.

Installing the Wiring

Wiring Requirements and Best Practices

Details wiring requirements, including conduit separation and grounding for optimal performance and safety.

Wiring Overview and Diagrams

Box E-Clipse Bypass Wiring Diagrams

Install Line Input Wiring

Vertical E-Clipse Bypass Power Connections

Details line input and motor connections for vertical E-Clipse Bypass configurations.

Standard E-Clipse Bypass Power Connections

Details line input connections for standard E-Clipse Bypass configurations (wall mounted).

Motor Connections

Install Control Wiring

Basic Control Connections

Check Installation - Bypass

Control Panel Settings and Checks

Procedures for applying power and verifying control panel status and settings.

Drive Link Recovery Procedure

Steps to recover from 'Drive Link Fault', 'Drive Link Error', or 'Drive Setup' warnings.

System Check with Motor Connected

Start-up Procedures

Start-up Methods

Explains that start-up can be done via the Start-Up Parameter List or by changing parameters individually.

Start-up via Parameter List

Start-up via Individual Parameter Adjustment

Check Jumpers and Switches

Jumper and Switch Locations

Illustrates the locations of the SW1 DIP switch on the E-Clipse Bypass control board.

DIP Switch Settings

Explains the function of the DIP switch for configuring serial communications termination resistors.

Circuit Breaker Settings

Information on adjustable circuit breaker settings for instantaneous current protection.

E-Clipse Bypass Functions Overview

Operating Modes

Details the Drive Mode, Reverse Drive Mode, and Bypass Mode operations.

Drive Mode Operation

Describes how the drive provides power to the motor and controls speed in Drive Mode.

Reverse Drive Mode

Explains the operation of Reverse Drive Mode as a subset of Drive Mode.

Bypass Mode Operation

Describes motor power through bypass contactor and isolation of drive output.

Smoke Control Mode (Override 1)

Supervisory Mode

Advanced Override Mode (Override 2)

Bypass Control Panel Modes

Parameters Overview

Parameter List and Descriptions

Detailed listing of parameters with code, name, resolution, range, default, and description.

Group 01: Actual Data Parameters

Lists parameters related to actual data, such as motor current, input voltage, and PCB temperature.

Group 03: Status Parameters

Group 04: Fault Log

Group 05: Event Log Parameters

Group 14: Relay Outputs

Group 16: System Control Parameters

Group 17: Override 2 Parameters

Group 30: Fault Function Parameters

Group 32: Supervisory Control Parameters

Group 33: Information Parameters

Group 50: Bypass EFB Parameters

Group 51: External Communication Mode Parameters

Group 52: FBA Data Input Parameters

Group 53: FBA Data Output Parameters

Group 58: Drive Embedded Fieldbus Parameters

Group 16: System Control Parameters (Details)

Group 98: Options Parameters

Group 99: Startup Data Parameters

Embedded Fieldbus Overview

Embedded Fieldbus Overview

Explains how the E-Clipse bypass can accept control from external systems via standard communication protocols.

Control Interface for Fieldbus

Mechanical and Electrical Installation - EFB

Preferred Fieldbus Wiring Diagram

Alternate Fieldbus Wiring Diagram

Communication Setup - EFB

Serial Communication Configuration - Drive

Serial Communication Configuration - Bypass

Activate Drive Control Functions - EFB

Input Reference Selection

Drive Relay Output Control via Fieldbus

Analog Output Control via Fieldbus

PID Control Setpoint Source

Feedback from Drive - EFB

Mailbox Read/Write Function

Activate Bypass Control Functions - EFB

Miscellaneous System Control via Fieldbus

Bypass Relay Output Control via Fieldbus

Communications Fault Handling

Feedback from Bypass - EFB

Diagnostics - Embedded Fieldbus

Drive Fault Queue Diagnostics

Information on general ACH580 diagnostics and specific fault codes.

Bypass Fault Queue Diagnostics

Information on general E-Clipse Bypass diagnostics and specific fault codes.

Serial Communication Diagnostics

Diagnostic Situations and Solutions

N2 Protocol Technical Data - System

N2 Protocol System Overview

Explains the N2 Fieldbus connection based on RS-485 physical interface used in Johnson Controls Metasys® systems.

N2 Protocol Supported Features

Describes how ACH580 and E-Clipse Bypass appear as 'virtual objects' in the N2 Fieldbus protocol.

Metasys Integration

Drive Device Type for Metasys

Bypass N2 Objects Not Valid

Drive N2 Objects Not Valid

ACH580 Drive N2 Overview

N2 Analog Input Objects - Drive

N2 Binary Input Objects - Drive

N2 Analog Output Objects - Drive

N2 Binary Output Objects - Drive

BACnet Protocol Technical Data - System

BACnet System Overview

Describes BACnet system overview when parameter 1625 is set to DRIVE ONLY.

Bypass BACnet Objects Not Valid

Lists bypass BACnet objects not valid when parameter 1625 is set to SYSTEM.

Drive BACnet Objects Not Valid

Lists drive BACnet objects not valid when parameter 1625 is set to SYSTEM.

ACH580 Drive BACnet Overview

States that ACH580 drive does not support BACnet communication 'internal values'.

N2 Analog Input Objects - Bypass

N2 Binary Input Objects - Bypass

N2 Binary Output Objects - Bypass

BACnet Input Object Instance Summary - Bypass

BACnet Output Object Instance Summary - Bypass

BACnet Value Object Instance Summary - Bypass

BACnet Device Address Rules

Activate Drive Control Functions via Fieldbus

Start/Stop and Direction Control - Drive

How to use fieldbus for start/stop and direction control of the drive.

Input Reference Selection via Fieldbus

Describes selecting input references for the drive using fieldbus.

Drive Relay Output Control via Fieldbus

Analog Output Control via Fieldbus

Feedback from Drive - FBA

Mailbox Read/Write Function

Actual Value Scaling

Object Definitions - Drive

Object/Property Support Matrix - Drive

Table showing supported object types and properties for the drive.

Binary Input Object Summary - Drive

Binary Output Object Summary - Drive

Binary Value Object Summary - Drive

Analog Input Object Summary - Drive

Analog Output Object Summary - Drive

Modbus Protocol Technical Data - Drive Only

Modbus System Overview

Introduction to Modbus protocol, its adoption, and physical interface.

Modbus Feature Summary

Lists supported Modbus function codes and their descriptions.

Modbus Mapping Summary

Modbus Communication Profiles

Modbus Addressing Conventions

BACnet Input Object Instance Summary - Bypass

BACnet Output Object Instance Summary - Bypass

BACnet Value Object Instance Summary - Bypass

Modbus Protocol Technical Data - System Mode

Modbus System Mode Bypass Overview

Explains the new mode when parameter 1625 is set to SYSTEM for bypass control.

ABB Drives Profile State Diagram

ABB Bypass Profile Control Word

Bypass Status Word

Modbus Addressing - Bypass

Modbus Registers (1xxxx) - Bypass

Fieldbus Adapter Overview

Fieldbus Adapter Overview

Explains how the ACH580 can accept control from external systems using standard communication protocols via FBA.

Control Interface for Fieldbus

Fieldbus Control Word for Drive

Fieldbus Status Word

Fieldbus Reference Handling

Fieldbus Actual Values

Network Planning for Fieldbus

Activate Drive Control Functions - FBA

Controlling the Drive via Fieldbus

Steps to tell the drive to accept fieldbus control and define data for control.

Start/Stop Control via Fieldbus

Instructions for using fieldbus for start/stop control of the drive.

Input Reference Select via Fieldbus

Describes selecting input references for the drive using fieldbus.

Activate Drive Control Functions - FBA (Details)

Drive Relay Output Control via Fieldbus

Analog Output Control via Fieldbus

PID Control Setpoint Source via Fieldbus

Activate Bypass Control Functions - FBA

Controlling the Bypass via Fieldbus

Steps to tell the system to accept fieldbus control and define data for control.

Start/Stop and Direction Control - Bypass

Miscellaneous System Control via Fieldbus

Bypass Relay Output Control via Fieldbus

Communication Fault Handling - FBA

Diagnostics - Fieldbus Adapter

FBA Fault Handling

ABB Drives Profile Technical Data

ABB Drives Profile Control Word Details

Provides bit-level details of the CONTROL WORD for ABB Drives Profile (FBA).

ABB Drives Profile Status Word Details

Actual Value Scaling for FBA

Generic Profile Technical Data

Generic Profile Control Word

Information on the control word for the generic profile.

Generic Profile Status Word

Information on the status word for the generic profile.

Generic Profile Reference Handling

Explains reference words and scaling for the generic profile.

Actual Values for FBA

Diagnostics Overview

Diagnostic Displays and Indicators

Explains how the bypass reports errors using status LEDs and the control panel display.

Red LED Faults

Describes how bypass signals severe errors or faults using red Faulted LED and fault code display.

Flashing Display Warnings

Explains how bypass reports less severe errors (warnings) by overriding the control panel display.

Correcting Faults

Fault Listing and Corrective Actions

A table listing fault codes, names, causes, and corrective actions for troubleshooting.

Fault Listing

Fault Listing (Continued)

Fault Listing (Continued)

Maintenance

Routine Maintenance Intervals

Lists recommended routine maintenance intervals for ACH580 enclosures.

Enclosure Air Filter Replacement

Procedure for checking and replacing filters in UL (NEMA) Type 12 hinged door wall mount enclosures.

Diagnostics - Warning Listing

Warning Listing and Descriptions

Lists all warnings with their code, name, description, possible cause, and corrective action.

Warning Listing (Continued)

Warning Listing (Continued)

Bypass Status Listing

Error Messages and Solutions

Technical Data

Motor Connections

Information on connecting motor terminals and overview of bypass circuit wiring.

Bypass Contactors

Explains the function of the bypass and output contactors and their interlocking.

Motor Overload Protection Setup

Describes setting motor overload protection using the ACH580 drive and bypass control panels.

E-Clipse Bypass Control Unit (RBCU) Connections

Control Cable Requirements

States control cable requirements for RBCU connections are similar to ACH580 control panel.

Bypass Control Unit Terminal Specifications

Provides specifications for the E-Clipse Bypass control unit terminals, including digital inputs and relays.

Dimensional References

Vertical Enclosures - E-Clipse Bypass (Circuit Breaker)

Provides dimensional references for E-Clipse bypass drives with circuit breakers in vertical enclosures.

Technical Data - Fuses

208/230 Volt Fuses for Vertical Enclosures

Lists internal and external fuse ratings for 208/230 Volt vertical E-Clipse bypass drives.

460 Volt Fuses for Vertical Enclosures

575 Volt Fuses for Vertical Enclosures

Technical Data - Motor Connections

Motor Connections

Information on connecting motor terminals and overview of bypass circuit wiring.

Bypass Contactors

Explains the function of the bypass and output contactors and their interlocking.

Motor Overload Protection Setup

Describes setting motor overload protection using the ACH580 drive and bypass control panels.

E-Clipse Bypass Control Unit (RBCU) Connections

Control Cable Requirements

States control cable requirements for RBCU connections are similar to ACH580 control panel.

Bypass Control Unit Terminal Specifications

Provides specifications for the E-Clipse Bypass control unit terminals, including digital inputs and relays.

Installation Guide - ACH580 with Input Disconnect

Installation Warnings and Instructions

Provides warnings and instructions to avoid hazard or malfunction during installation.

Input Disconnect Configuration

Describes the ACH580 with Input Disconnect configuration, including enclosure options.

Application Information - Input Disconnect

Installation Flow Chart - Input Disconnect

Preparing for Installation - Input Disconnect

Drive Label and Type Code Identification

Instructions on identifying the drive type using labels and interpreting the type code.

Interpreting the Drive Type Code

Explains how to interpret the type code to understand drive series, construction, and options.

Ratings and Frame Size Information

Suitable Mounting Location Selection

Installing the Wiring - Input Disconnect

Connection Diagrams - Vertical Packaged Drive with Input Disconnect

Connection Diagrams - Box Packaged Drive with Input Disconnect

Dimensions and Weights - Box Packaged Drives

Maintenance

Routine Maintenance Intervals

Lists recommended routine maintenance intervals for ACH580 enclosures.

Enclosure Air Filter Replacement

Procedure for checking and replacing filters in UL (NEMA) Type 12 hinged door wall mount enclosures.

Technical Data - Power Connection Terminals

Power Connection Terminals Specifications

Details maximum wire size and terminal torque for incoming power, grounding, and motor terminals.

Branch Circuit Protection

Fuse Specifications

208 Volt Fuses for Packaged Drive

460 Volt Fuses for Packaged Drive

575 Volt Fuses for Packaged Drive

Dimensions and Weights - PxR UL (NEMA) Type 1

Dimensions - ACH580-PxR UL (NEMA) Type 12

Dimensions - ACH580-PxR UL (NEMA) Type 3R

Degrees of Protection for Enclosures

Applicable Standards

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