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EasyLine Series
ABB EasyLine Series User Manual
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EasyLine Continuous Gas Analyzers
Models EL3020, EL3040
Softwar
e V
ersion 3.4
Instructions for Installation,
Start-up and Operation
4
1
/24400 EN Rev
. 6
2
Table of Contents
Default Chapter
3
Software Version
3
Table of Contents
4
Preface
6
Guideline for Installation and Commissioning
8
Safety Information
9
Intended Application
9
Safety Information
10
Fidas24: Information on the Safe Operation of the Gas Analyzer
12
Preparation for Installation
14
Scope of Supply and Delivery
14
Material Required for the Installation (Not Supplied)
15
Requirements for the Installation Site, Power Supply
17
Climatic Conditions
18
Power Supply
19
Electrical Safety
19
Electromagnetic Compatibility
19
Sample Gas Inlet and Outlet Conditions
20
Test Gases for Calibration
23
ZO23: Preparation for Installation
25
Fidas24: Preparation for Installation
29
Pressure Sensor
32
Housing Purge
34
Dimensional Drawings
36
Special Requirements for the Measurement of Flammable Gases
38
Explosion-Proof Design in Degree of Protection II 3G
39
Installing the Gas Analyzer
40
Unpacking the Gas Analyzer
40
Installing the Gas Connections
41
Gas Connections for Uras26 (Model EL3020)
42
Gas Connections for Uras26 (Model EL3040)
44
Gas Connections for Uras26 with Magnos206 (Model EL3020)
46
Gas Connections for Uras26 with Magnos206 (Model EL3040)
48
Gas Connections for Uras26 with Caldos27 (Model EL3020)
50
Gas Connections for Uras26 with Caldos27 (Model EL3040)
52
Gas Connections for Limas23 (Model EL3020)
54
Gas Connections for Limas23 (Model EL3040)
55
Gas Connections for Limas23 with Magnos206 (Model EL3020)
56
Gas Connections for Limas23 with Magnos206 (Model EL3040)
57
Gas Connections for Magnos206 (Model EL3020)
58
Gas Connections for Magnos206 (Model EL3040)
59
Gas Connections for Magnos27 (Model EL3020)
60
Gas Connections for Magnos27 with Uras26 (Model EL3020)
61
Gas Connections for ZO23 (Model EL3020)
62
Gas Connections for ZO23 (Model EL3040)
63
Gas Connections for Caldos27 (Model EL3020)
64
Gas Connections for Caldos27 (Model EL3040)
65
Gas and Electrical Connections for Fidas24 (Model EL3020)
66
Gas and Electrical Connections for Fidas24 (Model EL3040)
67
Installing the Gas Analyzer
68
Connecting the Gas Lines
69
Fidas24: Connecting the Gas Lines
70
Fidas24: Connecting the Combustion Gas Line
73
Fidas24: Connecting the Sample Gas Line (Heated Sample Gas Connection)
74
Fidas24: Connecting the Sample Gas Line (Unheated Sample Gas Connection)
79
Electrical Connections Model EL3020
81
Electrical Connections Model EL3040
82
Electrical Connections
83
Electrical Connections Analog Output Modules
84
Electrical Connections Digital I/O Module
85
Electrical Connections Modbus Module
87
Electrical Connections Profibus Module
88
Connecting the Signal Lines
89
Connecting the Power Supply Lines
90
Fidas24: Power Supply Line Connection to 115/230 V AC
91
Starting up the Gas Analyzer
92
Check the Installation
92
Purge the Sample Gas Path
93
Gas Analyzer Start-Up
94
ZO23: Gas Analyzer Start-Up
95
Fidas24: Gas Analyzer Start-Up
96
Operating the Gas Analyzer
100
Display - Measuring Mode
100
Operation - Menu Mode
102
Menu
104
Notes on the Concept of Operation
105
Communication between the Gas Analyzer and the Computer
107
Gas Analyzer Calibration
111
Automatic Calibration: Manual Start
111
Manual Calibration: Execution
113
Maintenance
115
Fidas24: Standby / Restart
115
Fidas24: Checking Combustion Gas Supply Line for Seal Integrity
116
Fidas24: Checking the Seal Integrity of the Combustion Gas Feed Path in the Gas Analyzer
118
Checking the Seal Integrity of the Sample Gas Feed Path
119
Important Note for the Gas Analyzer Version for Measurement of Flammable Gases
120
Important Note for the Explosion-Protected Version in Degree of Protection II 3G
121
Status Messages, Troubleshooting
122
Status Messages - List
122
Status Messages
124
Fidas24: Troubleshooting
129
Shutting down and Packing the Gas Analyzer
131
Shutting down the Gas Analyzer
131
Packing the Gas Analyzer
133
Index
134
4
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ABB EasyLine Series Specifications
General
Category
Measuring Instruments
Series
EasyLine
Display
LCD
Measurement Range
Varies by model
Accuracy
Varies by model
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