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ABB EasyLine EL3000 User Manual

ABB EasyLine EL3000
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ABB MEASUREMENT & ANALYTICS |
OPERATING INSTRUCTION | OI/EL3000-EN REV. D
EasyLine EL3000
Continuous gas analyzers
ABB Measurement & Analytics
For your local
ABB contact, visit:
www.abb.com/contacts
For more product information, visit:
www.abb.com/analytical
So smart, they're simple
Measurement made easy
OI/EL3000
-EN Rev. D 07.2021
EasyLine EL3020
EasyLine EL3040
Introduction
EasyLine
is a powerful yet cost-effective line of
devices for the measurement of gas
concentrations in numerous applications.
Automatic calibration and the use of superior ABB
calibration cell technology in the photometer
avoids the use of expensive test gas cyli
nders in
most applications.
Zero
-point calibration with ambient air
Various analyzer types available:
Combining different analyzers in a single housing
enables optimum economy and operational
efficiency for your application.
Additional Information
Additional documentation on EasyLine EL3000 is
available for download free of charge at
www.abb.com/analytical.
Alternatively simply scan this code:
We reserve the right to make technical changes or modify the contents of this document
without prior noti
ce. With regard to purchase orders, the agreed particulars shall prevail.
ABB does not accept any responsibility whatsoever for potential errors or possible lack of
information in this document.
We reserve all rights in this document and in the subject
matter and illustrations contained
therein. Any reproduction, disclosure to third parties or utilization of its contents
in whole
or in parts
is forbidden without prior written consent of ABB.
© ABB 2021 3KXG112001R4201

Table of Contents

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ABB EasyLine EL3000 Specifications

General IconGeneral
Power supply100 to 240 V AC, 24 V DC
Operating temperature-40 to 85°C (-40 to 185°F)
DisplayLCD
Input typesUniversal (thermocouple, RTD, mV, V, mA)
ProtectionIP66
Measurement RangeDepends on input type
Protection ClassIP66

Summary

Safety

General information and instructions

General guidelines for product operation and reference.

Warnings

Explains the structure and meaning of DANGER, WARNING, CAUTION, NOTICE signal words.

Warranty provisions

Outlines conditions that void the manufacturer's warranty.

Use in potentially explosive atmospheres

Notes on use in potentially explosive atmospheres

Instructions for installation and operation in hazardous gas areas.

Explosion hazard

Details risks and precautions related to explosion hazards.

Competent personnel

Specifies qualifications required for repair work.

Original spare parts

Emphasizes the use of genuine spare parts for repairs.

Inspection prior to recommissioning

Outlines specialist inspection requirements after repair.

Repairs by the manufacturer

Explains that repairs can be done by ABB Service.

Design and function

Housing designs

Describes the physical housing types for EL3020 and EL3040 models.

Preparation for Installation

Scope of delivery

Lists items included with the gas analyzer models.

Material required for installation

Lists materials not included in the scope of delivery but needed for installation.

Gas connections

Provides details on piping connections for gas analyzers.

Fidas24: Gas lines

Specific requirements for gas lines for the Fidas24 model.

Sample gas

Details for sample gas line connections and flowmeters.

Installation

Unpacking the Gas Analyzer

Steps for safely unpacking the gas analyzer, including warnings.

Name plate

Information contained on the device's name plate.

Analyzer data sheet

Details about the analyzer data sheet contents and storage.

Electrical connections

Safety instructions

Critical warnings about electrical connections and risk of injury.

General Notes

Notes on protective lead connection and its risks.

Model EL3020

Details electrical connections for the EL3020 model.

Commissioning

Safety instructions

Safety precautions before and during commissioning.

Installation Check

Checklist to ensure proper installation before commissioning.

Operation

Safety instructions

Safety warnings regarding continued operation.

LCD indicator

Explanation of the LCD display and its components.

Calibration

Calibration control

Overview of manual and automatic calibration control.

Current output signal during calibration

How analog outputs behave during calibration.

Limit values during calibration

How limit values are active during calibration.

Plausibility Check during calibration

How the analyzer detects and handles implausible calibration values.

Configuration

Measuring range switchover

How to switch between different measuring ranges.

Limits of measuring ranges

Rules for setting measuring range limits.

Two initial measuring ranges

Diagram showing two initial measuring ranges.

One measuring range with suppressed zero point, one initial measuring range

Diagram showing a suppressed zero point range and an initial range.

Two measurement ranges with suppressed zero point

Diagram showing two suppressed zero point ranges.

Measuring range switchover and feedback

Methods for executing measuring range switchover.

QAL3 monitoring

General information

Overview of QAL3 monitoring for measurement result quality assurance.

Application

Purpose of QAL3 monitoring in AMS operation.

Requirements

Prerequisites for operating QAL3 monitoring.

Is the ‘QAL3 monitoring’ option integrated in the gas analyzer?

How to check if the QAL3 monitoring option is installed.

Diagnosis / Troubleshooting

Safety instructions

Safety warnings for performing troubleshooting and error correction.

The Dynamic QR Code

Explanation and application of the dynamic QR code feature.

Maintenance

Safety instructions

Critical safety warnings for maintenance activities.

Use in Potentially Explosive Atmospheres

Special knowledge required for explosion-protected versions.

Inspection

Guidance on regular inspections.

Check leak tightness of the gas paths

Procedure for checking gas path leak tightness.

Decommissioning

Decommissioning the gas analyzer

Steps for temporary and long-term shutdown of the gas analyzer.

Fidas24 – Shutting down the gas analyzer

Specific shutdown procedures for the Fidas24 analyzer.

Recycling and disposal

Note

Notes regarding disposal of products marked with a specific symbol.

Specification

Note

Information on where to find device data sheets.

Note regarding the analyzers performance characteristics

Explains how analyzer performance characteristics are determined.

Uras26

Technical specifications for the Uras26 analyzer.

Limas23

Technical specifications for the Limas23 analyzer.

Magnos206

Technical specifications for the Magnos206 analyzer.

Magnos28

Technical specifications for the Magnos28 analyzer.

Magnos27

Technical specifications for the Magnos27 analyzer.

ZO23

Technical specifications for the ZO23 analyzer.

Caldos27

Technical specifications for the Caldos27 analyzer.

Fidas24

Technical specifications for the Fidas24 analyzer.

Oxygen sensor

Technical specifications for the oxygen sensor.

Additional documents

Note

Information on where to find documentation, declarations, and certificates.

Appendix

Return form

Form for documenting contamination of devices and components for return.

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