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ABB EL3060-Uras26 User Manual

ABB EL3060-Uras26
144 pages
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ABB MEASUREMENT & ANALYTICS | OPERATING INSTRUCTION
EL3060
Continuous gas analyzers
Gas analyzers for use in
hazardous areas
Measurement made easy

Table of Contents

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ABB EL3060-Uras26 Specifications

General IconGeneral
BrandABB
ModelEL3060-Uras26
CategoryMeasuring Instruments
LanguageEnglish

Summary

Guideline for Installation and Commissioning

Basic Installation and Commissioning Steps

Lists the sequential steps for installation and commissioning of the gas analyzer.

Safety Information

Intended Use and Application

Describes the intended application and limitations of the gas analyzer.

Important Safety Note for Hazardous Areas

Highlights crucial safety parameters and conditions for hazardous areas.

Safety Instructions and Precautions

General Safety Guidelines and Regulations

Covers safe operation, qualified personnel, observed instructions, regulations, device safety, and equipotential bonding.

Explosion Hazard Safety Measures

Details on working in hazardous areas, complying with regulations, and prohibiting work with explosion hazards.

Specific Safety Risks and Precautions

Hazardous Area Electrical Installation and Repair

Installation Standards and Bonding

Covers installation according to IEC/EN 60079-14, equipotential bonding, and electrostatic charging.

Network and Data Security

Customer Responsibility for Secure Connections

Defines customer's role in ensuring secure network connections and data protection.

Case Purging and Explosion Protection

Explosion Protection Certification

Lists ATEX and IECEx certification details for analyzer units.

Sample Gas Inlet Conditions (Atmospheric)

Sample Gas Composition Requirements

Discusses suitability for flammable/non-flammable gases and oxygen limits.

Inlet/Outlet Conditions and Flow Rates

Covers temperature, inlet pressure, flow rate, and outlet pressure.

Sample Gas Inlet Conditions (Positive Pressure)

Gas Composition for Positive Pressure Operation

Describes suitability for positive pressure with flammable/non-flammable gases.

Sample Gas Inlet/Outlet Conditions for Specific Analyzers

Magnos/Caldo s Analyzer Conditions

Specifies temperature, pressure, and flow rate limits for Magnos/Caldo s analyzers.

Uras26 Analyzer Conditions

Specifies temperature, pressure, and flow rate limits for the Uras26 analyzer.

Test Gases for Calibration

EL3060-CU Control Unit Connection Assignments

EL3060-Uras26 Connecting Cable Assignments

Checking Gas Feed Path Seal Integrity

Seal Integrity Test Procedure and Recommendation

Explains recommended seal integrity checks before commissioning and procedures.

Connecting the Electrical Leads

Safety Information and Equipotential Bonding

Covers safety regulations, equipotential bonding, and risks of disconnection.

Electrical Connections Details

Terminal Assignment for Control Unit

Diagram showing terminal assignments for digital inputs, outputs, analog, data, Ethernet, and power.

Digital I/O Standard Assignments

Starting Up the Gas Analyzer

Pre-Operation Installation Check

Provides a checklist for verifying correct installation before operation.

Installation Integrity Verification

Housing and Component Integrity Checks

Checks for intact housings, flame barriers, O-rings, and securely fastened components.

Initial Purging of Gas Feed Paths

Purging Procedure and Purpose

Details the requirement and method for initial purging to remove explosive mixtures.

Gas Analyzer Startup Procedure

Analyzer Startup Steps

Steps for switching on power, boot process, warm-up phase, and configuration check.

Concept of Operation and Function Overview

Functionality Overview Table

Table detailing functions, their availability on Device, Configurator, and Modbus.

Communication with the Computer

Ethernet Communication Methods

Describes Ethernet communication for software, QAL3 data, and Modbus TCP/IP.

Establishing Communication with the Computer

Steps to establish communication between analyzer and computer, including parameter checks.

Ethernet Configuration: IP Address Settings

Setting the Analyzer's IP Address

Details parameters for DHCP settings, network names, and IP address configuration.

Ethernet Connection Setup and Testing

Setting Computer IP Address and Testing Connection

Guide for configuring computer IP and testing the Ethernet link using 'ping'.

Initiating and Managing Computer Communication

Starting Communication and Data Transfer

How to start communication, receive, send, and save configuration data.

Calibrating the Gas Analyzer

Calibration Control and Status Signals

Overview of manual/auto calibration, status signals, and analog output behavior.

Setting Test Gas Concentration

Test Gas Concentration Parameters

Defines set points for zero-point and end-point calibration for manual/auto calibration.

Automatic Calibration Control

Starting and Disabling Automatic Calibration

Methods to start auto-calibration (time, external, manual) and how to disable it.

Automatic Calibration Settings

Configuring Automatic Calibration Settings

Parameters for auto-calibration set via configurator or directly on the instrument.

Automatic Calibration Configuration Details

Activation, Cycle Time, and Scheduling

Enabling auto-calibration, setting cycle time, and scheduling next calibration.

Manual Calibration Method Selection

Manual Sample Component Calibration

Zero-Point Calibration Steps

Steps for performing zero-point calibration.

End-Point Calibration Steps

Steps for performing end-point calibration.

Uras26 End-Point Calibration with Cell

Steps for Uras26 end-point calibration using calibration cells.

Uras26 Calibration Notes

Test Gases for Uras26 and Combined Analyzers

Magnos206 Calibration Notes

Magnos206 Calibration Methods Overview

Describes auto, manual, substitute gas, and single-point calibration for Magnos206.

Magnos28 Calibration Notes

Magnos28 Calibration Methods Overview

Describes auto, manual, substitute gas, and single-point calibration for Magnos28.

Caldos25 Calibration Notes

Caldos25 Calibration Methods and Substitute Gas

Describes auto, manual, and substitute gas calibration for Caldos25.

Configuring the Gas Analyzer

Measuring Range Switch-over and Combinations

Details limits and rules for combining measuring ranges.

Measuring Range Configuration

Switch-over and Feedback Signal Methods

Ways to execute range switch-over and implement feedback signals.

Measuring Range Configuration with ECT

Range Limits and Autorange Thresholds

Configuring range limits and switch-over thresholds using the ECT software.

Measuring Range Configuration in the Analyzer

Analyzer Measuring Range Parameters

Setting mode, limits, and autorange thresholds directly on the analyzer.

Uras26: Changing Range Limits

Uras26 Range Limit Configuration

Notes and procedure for setting range limits for Uras26.

Magnos206: Changing Range Limits

Magnos206 Range Limit Configuration

Notes and procedure for setting range limits for Magnos206.

Magnos28: Changing Range Limits

Magnos28 Range Limit Configuration

Notes and procedure for setting range limits for Magnos28.

Caldos27: Changing Range Limits

Caldos27 Range Limit Configuration

Notes and procedure for setting range limits for Caldos27.

Alarm Value Configuration

Alarm Value Configuration Parameters

Details parameters for setting alarm limits: active, component, value, direction, hysteresis, delay, confirmation.

Low Pass Time Constant Configuration

Non-linear Filter Parameters

Parameters for non-linear filter: time constants and switching threshold.

Active Component Selection

Externally Controlled Sample Component Switch-over

External Control via Digital I/Os

How to switch active components externally via digital inputs/outputs.

Changing Physical Unit of Sample Component

Configuration and Procedure for Unit Change

How to change measurement units (ppm, vol%, etc.) using ECT.

Caldos27: Sample Component Configuration and Calibration

Configuring New Sample Components

Steps for selecting or deleting sample components in the configurator and analyzer.

Configuration of Signal Inputs and Outputs (I/O)

I/O Assignment Overview

Describes configuration of analog outputs, digital outputs, and digital inputs.

Ethernet Connection Configuration

Ethernet Communication Functionality

Explains Ethernet communication for software, QAL3 data, and Modbus TCP/IP.

Ethernet Parameter Settings (DHCP)

Details DHCP settings, network names, IP addresses, and MAC address.

User Interface Language Selection

Configuring the User Interface Language

Uploading Language File via ECT Software

Steps to upload a new language file using the ECT software tool.

Uploading Language File via ECT Software

Data Transfer and Language File Sending

Steps for receiving data, and sending the language file.

Selecting and Transferring Language File

Selecting the desired language file and transferring it to the analyzer.

Password Protection Configuration

Password Protection Overview and Variants

Explains password protection for calibration and configuration menus.

Configuring the Analyzer Password

Procedure for setting a new password via the configurator.

Entering the Analyzer Password

Software Update Procedure

Executing Software Update via ECT

Steps to update the analyzer's software using the ECT tool.

Software Update Procedure via ECT

Data Transfer and Software Update Initiation

Steps for receiving data, saving configuration, and initiating software update.

Completing Software Update and Reboot

Confirming overwrite, uploading new software, and rebooting the analyzer.

QAL3 Monitoring Functionality

QAL3 Monitoring Use and Description

Explains QAL3 monitoring for AMS quality assurance and its characteristics.

Prerequisites for QAL3 Monitoring Operation

Lists requirements for operating QAL3 monitoring (PC connection, browser, option).

Control Charts for Quality Assurance

CUSUM Control Charts Explained

Details performance characteristics and tests for precision and drift using CUSUM charts.

Shewhart Control Charts for Quality Assurance

Shewhart Control Charts Functionality

Explains how Shewhart charts determine precision and drift, and identify 'Out of Control' status.

Configuring QAL3 Monitoring

Configuring Sample Component Settings for QAL3

Setting parameters for individual sample components in QAL3 monitoring.

Displaying and Printing QAL3 Control Charts

Editing or Deleting QAL3 Values

Inspection Procedures

Maintenance Switch Functionality

Drift Reading and Calculation

Pressure Correction

Calibrating the Pressure Sensor

I/O Test Procedures

Analog Output Test Procedure

Troubleshooting Status Messages (110-303)

Troubleshooting Status Messages (304-317)

Troubleshooting Status Messages (324-404)

Troubleshooting Status Messages (500-803)

Shutting Down and Packing the Gas Analyzer

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