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ABB EL3060 Series User Manual

ABB EL3060 Series
144 pages
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ABB MEASUREMENT & ANALYTICS | OPERATING INSTRUCTION
EL3060
Continuous gas analyzers
Gas analyzers for use in
hazardous areas
Measurement made easy

Table of Contents

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ABB EL3060 Series Specifications

General IconGeneral
CommunicationHART, PROFIBUS PA, FOUNDATION Fieldbus
TypeElectromagnetic Flow Meter
Electrode materialStainless steel, Hastelloy, Tantalum
Lining materialPTFE, PFA, Polyurethane
Accuracy±0.2% of measured value
Fluid temperature-20°C to +180°C (depending on lining material)
Process pressureUp to 40 bar (depending on size and lining)
Output signal4 to 20 mA, Pulse, Frequency
Power supply24 V AC/DC
Protection classIP67
Operating Temperature-20°C to +60°C

Summary

Guideline for Installation and Commissioning

Basic Steps for Installation and Commissioning

Outlines the fundamental sequence of actions for installing and commissioning the gas analyzer.

Safety Information

Intended Use and Application

Defines the intended use and application scope for the EL3060 gas analyzers.

General Safety Instructions and Regulations

Covers personnel qualifications, observed regulations, national rules, device safety, and explosion hazard prevention.

Specific Operational Safety Precautions

Details risks of disconnected protective leads, opening covers, working with open devices, capacitors, battery, and gas supply.

Electrical Installations in Hazardous Areas

Installation Standards and Equipotential Bonding

Specifies installation according to IEC/EN 60079-14 and equipotential bonding requirements.

Electrostatic Charging, Monitoring, and Work Procedures

Covers avoiding electrostatic charging, monitoring equipment, and procedures for working on installations and circuits.

Network and Data Security

Customer Responsibilities for Secure Connections

Outlines customer duties for ensuring secure network communication with the gas analyzer.

Ethernet Services, Protocols, and Access Credentials

Details active services, Modbus/PROFIBUS protocols, and access credential management.

Description of the Gas Analyzer

ATEX and IEC Certification Details

Lists EC Type Examination Certificates and IECEx Certificates of Conformity for ATEX compliance.

Electrical Safety and Electromagnetic Compatibility

Safety Standards Compliance

Details compliance with EN 61010-1 for electrical safety and overvoltage categories.

Electromagnetic Compatibility (EMC) Standards

Covers interference immunity and emitted interference compliance with EN 61326-1.

Preparation for Installation

Installation Site and Environmental Requirements

Specifies requirements for the installation site, air circulation, protection from adverse conditions, and climatic conditions.

Sample Gas Inlet Conditions

Atmospheric Conditions

Defines acceptable sample gas composition, oxygen content, and limits for atmospheric conditions.

Test Gases for Calibration

Installing the Gas Analyzer

Connecting Components

Connecting Electrical Leads and Safety

Equipotential Bonding and Cable Laying

Covers equipotential bonding, risks of disconnection, non-detachable lines, and cable routing.

Electrical Connection Specifics and Power Supply Check

Details Uras26 connecting cables, shielded leads, separate laying, unused glands, and power supply checks.

Electrical Connections

Connecting Electrical Leads

Starting Up the Gas Analyzer

Installation Checklist

A checklist to ensure correct installation before putting the gas analyzer into operation.

Initial Purging of Gas Feed Paths

Start Up the Gas Analyzer

Startup Procedure and Warm-up Phase

Details the steps for starting up the analyzer, including warm-up durations and final calibration check.

Operating the Gas Analyzer

Operation – Menu Mode

Computer Communication

Setting Computer IP and Testing Ethernet Connection

Guides on setting the computer's IP address and testing the Ethernet connection using ping.

Initiating Communication and Data Transfer

Describes starting communication, receiving, sending, and saving configuration data between the analyzer and computer.

Calibrating the Gas Analyzer

Calibration Control and Status Signals

Explains manual/automatic calibration control, status signals during calibration, and current signal behavior.

Calibration Conditions and Influences

Covers alarm values, plausibility checks, warm-up phase, and atmospheric pressure effects on calibration.

Test Gases and Infeed

Setting Test Gas Concentration

Automatic Calibration Control

Starting and Disabling Automatic Calibration

Details methods for starting (cyclic, external) and disabling automatic calibration.

Automatic Calibration Settings

Parameter Configuration for Automatic Calibration

Describes setting automatic calibration parameters via configurator and instrument.

Autocalibration Activation, Timing, and Current Response

Covers activation, cycle time, next calibration date/time, combined calibration, and output response settings.

Manual Start of Automatic Calibration

Manual Calibration Method

Manual Calibration Execution

Manual Sample Component Calibration

Zero-Point Calibration Procedure

Step-by-step guide for performing zero-point calibration for sample components.

End-Point Calibration Procedures

Guides on performing end-point calibration, with and without calibration cells for Uras26.

Uras26 Calibration Notes

Uras26 Calibration with Cross-Sensitivity Correction

Magnos206 Calibration Notes

Magnos28 Calibration Notes

Caldos27 Calibration Notes

Caldos25 Calibration Notes

Configuring the Gas Analyzer

Measuring Range Switch-Over and Limits

Explains how measuring range switch-over works and the rules for combining measuring ranges.

Measuring Range Configuration Methods

Details manual, automatic, and external methods for measuring range switch-over and configuration.

Configuring Range Limits with ECT

Describes how to configure range limits and autorange thresholds using the ECT software.

I/O Configuration for Measuring Range Control

Shows how to configure digital inputs/outputs for measuring range switch-over and feedback signals.

Measuring Range Configuration in Analyzer

Uras26: Changing Range Limits

Magnos206: Changing Range Limits

Magnos28: Changing Range Limits

Caldos27: Changing Range Limits

Alarm Value Configuration

Configuring Alarm Parameters

Details parameters for setting alarm values, including limit active, component, direction, hysteresis, delay, and confirmation.

I/O Connections Configuration

Ethernet Connection Configuration

Password Protection and Configuration

Software Update

Software Update Procedure

Outlines the process for updating the gas analyzer's software using the ECT tool.

Data Transfer and Software Update Execution

Details receiving data, backing up configuration, and initiating the software update process.

Completing the Software Update

Confirms software overwriting, completion of upload, and analyzer restart after update.

QAL3 Monitoring

Control Charts for QAL3 Monitoring

Configuring QAL3 Monitoring

Configuring Sample Components and Printer Output

Details steps for configuring sample components and printer output settings for QAL3 monitoring.

Configuring Data Storage Settings

Explains how to configure data storage parameters, including number of entries and warning settings.

Displaying and Printing Control Charts

Exporting or Deleting QAL3 Data

Inspection and Maintenance

General Caution for Maintenance Tasks

Warns that tasks require special training and may involve working with an open, powered-up analyzer.

Inspection

Maintenance Switch

Calibration Reset Procedures

Conditions and Effects of Calibration Reset

Details when to perform a calibration reset and what it does to the analyzer's settings.

Uras26: Calibration Cell Measurement

Drift Reading and Analysis

Pressure Correction

Pressure Sensor Calibration

Procedure for Calibrating the Pressure Sensor

Step-by-step guide for recalibrating the pressure sensor and the associated status signal.

Device Testing

I/O Test (Inputs and Outputs)

Status Messages and Troubleshooting

Dynamic QR Code Application and Handling

Explains the dynamic QR code feature for device identification, error diagnosis, and customer communication.

Selecting and Scanning QR Codes

Guides on selecting, scanning QR codes, and lists recommended scanner applications.

Status Messages Explained

Status Signals and Their Meanings

Explains status signals like Error, Maintenance request, Maintenance mode, and Overall status.

Status Icons and Their Meanings

Describes the meaning of various status icons displayed on the analyzer screen.

Status Message Categories and Representation

Classifies status messages and explains their representation symbols and acknowledgment procedures.

Status Messages List and Legend

Viewing Status Messages and Detail View

Guides on accessing the message list and detail view for status messages.

Legend for Status Signals and Categories

Provides a legend for status signals (A, W, F, S) and message categories (a, aQ, aL, iQ).

Troubleshooting Specific Status Messages (1)

Provides troubleshooting steps for various status messages, including boot errors and configuration issues.

Troubleshooting Specific Status Messages (2)

Lists troubleshooting for drift errors, calculation errors, and temperature/pressure regulator issues.

Troubleshooting Specific Status Messages (3)

Covers troubleshooting for temperature, pressure, flow errors, and chopper wheel issues.

Troubleshooting Specific Status Messages (4)

Details troubleshooting for calibration errors, sensitivity issues, and analyzer contamination.

Troubleshooting

Troubleshooting Flow and Display Issues

Addresses flow errors (fouled lines, leaks) and unstable measured value display (vibrations).

Troubleshooting Sensitivity and Emitter Issues

Covers troubleshooting gas feed path leaks, loss of sensitivity, and Uras26 emitter modulation.

Notifying Service and Support

Contact Information and Preparation for Service

Provides contact details for ABB Service and preparation steps before notifying them.

Information Required for Service Calls

Lists essential information needed when contacting service, including production number and software version.

Shutting Down and Packing

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