ABB EasyLine EL3000 - Table of Contents

2 EL3000 CONTINUOUS GAS ANALYZERS | OI/EL3000-EN REV. D
Table of contents
1 Safety ........................................................................ 4
General information and instructions ................................. 4
Warnings .................................................................................. 4
Warranty provisions ............................................................... 4
Intended use ............................................................................ 5
Improper use ........................................................................... 5
Safety instructions ................................................................. 6
Fidas24 – Information for safe operation ........................... 7
Notes on data safety .............................................................. 8
Manufacturer’s address ......................................................... 9
Service address ....................................................................... 9
2 Use in potentially explosive atmospheres ........... 10
Notes on use in potentially explosive atmospheres ........ 10
Explosion proof design in degree of protection II 3G ..... 11
3 Design and function ................................................ 13
Housing designs ................................................................... 13
Available analyzer modules ................................................. 14
Available analyzer combinations ........................................ 14
4 Preparation for Installation ................................... 15
Scope of delivery .................................................................. 15
Material required for installation ....................................... 15
Requirements for the installation site ............................... 17
Power supply ......................................................................... 18
Uras26 .................................................................................... 19
Limas23 .................................................................................. 21
Magnos206 ............................................................................ 23
Magnos28 .............................................................................. 25
Magnos27............................................................................... 27
ZO23 ....................................................................................... 28
Caldos27................................................................................. 31
Fidas24 ................................................................................... 33
Sample gas input and output conditions ......................... 35
Pressure sensor .................................................................... 36
Housing purge ...................................................................... 37
Dimensions ............................................................................ 38
Special conditions for the measurement of combustion
gases ...................................................................................... 41
5 Installation .............................................................. 43
Unpacking the Gas Analyzer................................................43
Name plate ............................................................................43
Analyzer data sheet ..............................................................43
Mounting the fittings on the gas analyzer ....................... 44
Position and design of the gas connections ................... 45
Gas Analyzer Installation .....................................................85
Connecting the gas lines .................................................... 86
Fidas24 – Connect gas lines ................................................ 87
Fidas24 – Connecting the combustion gas line .............. 88
Fidas24 – Connecting the sample gas line to the heated
sample gas connection ....................................................... 89
Fidas24 – Connecting the sample gas line to the
unheated sample gas connection ...................................... 91
6 Electrical connections ............................................ 93
Safety instructions .............................................................. 93
General Notes ....................................................................... 93
Model EL3020 ....................................................................... 93
Model EL3040 ....................................................................... 94
Analog output modules ...................................................... 96
Digital I/O module ............................................................... 97
Modbus®-Module ................................................................. 99
PROFIBUS®-Module ............................................................. 99
Connecting the Signal Lines ............................................. 100
Connecting the power supply .......................................... 100
7 Commissioning ..................................................... 102
Safety instructions ............................................................ 102
Installation Check .............................................................. 102
Purge sample gas path and analyzer housing ............... 103
Gas analyzer start-up ........................................................ 103
8 Operation ............................................................... 107
Safety instructions ............................................................ 107
LCD indicator ...................................................................... 107
Menu Overview .................................................................... 110
Notes on the operating concept....................................... 111
Communication between gas analyzer and computer .. 112
9 Calibration ............................................................. 115
Calibration control .............................................................. 115
Test gases ............................................................................ 116
Set test gas concentration ................................................ 117
Automatic calibration: Control ......................................... 118
Automatic calibration: settings ........................................ 119
Automatic calibration: manual start ................................ 123
Manual calibration: calibration method........................... 123
Manual calibration: execution ........................................... 125
Uras26 – Instructions for calibration ...............................126
Limas23 – Instructions for calibration ............................ 128
Magnos206 – notes for calibration ................................. 130
Magnos28 – notes for calibration ..................................... 131
Magnos27 – notes for calibration ..................................... 133
ZO23 – Checking the reference point and end point .... 134
Caldos27 – Notes for calibration...................................... 134
Fidas24 – Notes for calibration ........................................ 136
Fidas24 – Substitute gas calibration ............................... 137
Fidas24 – Response factors and other relevant variables
138
Fidas24 – Conversion of concentration data ................. 139
Oxygen sensor – Notes for calibration ........................... 140