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ABB M10 Series User Manual

ABB M10 Series
99 pages
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MANUAL
Motor control and protection unit
M10x User Guide

Table of Contents

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ABB M10 Series Specifications

General IconGeneral
BrandABB
ModelM10 Series
CategoryController
LanguageEnglish

Summary

01. General

Target Group

Information for understanding, engineering, testing, system integration, or commissioning of the M10x product.

Use of Warning, Caution, Information, and Tip Icons

Explains the meaning of warning, caution, information, and tip symbols used in the publication.

Terminology

Lists and defines terms, acronyms, abbreviations, and definitions used in the document.

Related Documentation and System Version

Lists related ABB documentation and system versions applicable to M10x products.

02. Product Overview

Introduction to M10x

Describes the M10x as an intelligent motor control and protection device for ABB low voltage switchgear.

Product Variants

Lists available M10x product variants, including M101, M102, and communication types.

Components Description: Main Unit and Operator Panel

Details the main unit construction with integrated CT and the operator panel (MD21/MD31).

Analogue Output Module AO11

Describes the AO11 module, an optional add-on for providing analogue output.

M10x Material and TCP Ethernet Module

Specifies M10x enclosure material and details the M10x-TCP Ethernet module EM01.

03. Installation and Wiring

Dimensions and Mounting

Provides dimensions and mounting information for M10x, MD21, and MD31 units.

Terminal Interfaces

Describes terminal blocks and connectors for digital inputs, outputs, communication, and power.

Terminal Block X1: Digital and PTC Inputs

Details digital inputs and PTC inputs on terminal block X1 for different M10x types.

Terminal Block X2: MDx Interface

Explains the connection of the MDx operator panel to the M10x via the X2 interface.

Terminal Block X3: Communication Interfaces

Details Modbus RTU, Profibus DP, and Modbus TCP communication interfaces available through X3.

Terminal Block X4: Digital Outputs and Power Supply

Describes digital output relays, contactor control relays, power supply, and ground terminals.

Terminal Layout Example

Shows an example of the terminal layout for the M102-M 24VDC product type.

Typical Wiring Diagram M102-M 24VDC

Provides typical wiring diagrams for the M102-M 24VDC Direct On-Line starter.

04. Motor Starters Control

Supported Starter Types

Lists various starter types supported by M10x for different control applications.

Contactor and Current Feedback

Explains the use of contactor and current feedback for motor status verification.

NR-DOL Starter

Describes the NR-DOL starter as a basic type for one-direction motor driving.

REV-DOL Starter

Describes the REV-DOL starter controlling CW and CCW directions via outputs A and B.

Actuator Starter (M102 Only)

Describes the actuator starter for controlling valves and actuators using limit switches.

NR-S/D Starter (M102 Only)

Describes the NR-S/D starter for star-delta connection, reducing starting current and torque.

NR-2N Starter (M102 Only)

Describes the NR-2N starter for controlling motor speed with separate windings.

Autotransformer Starter (M102 Only)

Describes the autotransformer starter for minimizing voltage drop during startup.

NR-Softstarter (M102 Only)

Describes the NR-softstarter for controlling motor accessories and adjusting motor voltage.

REV-Softstarter (M102 Only)

Describes the REV-softstarter, similar to NR-softstarter but supporting reversing.

Contactor Feeder

Describes the Contactor feeder for symmetric/single-phase loads, offering measurement and control.

Contactor Feeder/RCU

Describes the Contactor feeder/RCU starter type, controlled by RCU for direct contactor control.

Feeder Control Logic

Describes the Feeder control logic for circuit breaker loads, providing measurement and control.

05. Protection Functions

Protection Functions Overview

Lists protection and supervisory functions available in M10x for M101 and M102.

Overload Protection (TOL)

Explains thermal overload protection (TOL) that protects the motor against overheating.

TOL Bypass Function

Explains the purpose of the TOL bypass function and its activation conditions.

Stall Protection

Explains stall protection used to protect the motor from jams and excessive overload.

Long Start Protection

Explains long start protection against locked or stalled rotors during startup.

Phase Failure Protection

Explains phase failure protection against phase current loss using ILmin/ILmax ratio.

Unbalance Protection

Explains unbalance protection against motor unbalance conditions using ILmin/ILmax ratio.

Underload Protection

Explains underload protection against low motor load conditions using ILmax/In ratio.

Noload Protection

Explains noload protection against no load conditions, similar to underload protection.

Earth Fault Protection

Explains earth fault protection using a residual current transformer, with default suppression.

PTC Protection (M102 Only)

Explains PTC protection against high temperatures using PTC sensors.

Start Limitation

Explains start limitation to protect motors and processes from excess starts in an interval.

Phase Sequence Protection

Explains phase sequence protection against incorrect motor connection.

Undervoltage Protection (M102 Only)

Explains undervoltage protection against voltage dips using ULmin criterion.

Autorestart Function

Explains autorestart function for M102 to restart motors after voltage dips via different modes.

Failsafe Functionality

Explains failsafe functionality supervising communication and defining actions upon failure.

Main Switch Status Protection Functionality

Describes main switch supervision for safe operation and response to position changes.

06. Control Access

Control Authority and Groups

Defines control authority and lists access groups: Local hardwiring, Remote fieldbus, MDx control.

Assigning Control Access

Explains assigning control access using selector switch functions (local or soft).

Local Selector Switch

Explains M10x support for hardwired local selector switch via DI inputs.

MD Control Access

Explains MD control access, assignable via configuration or DI, independent of local/remote mode.

07. Configurable Inputs and Outputs

Configurable Inputs Overview

Lists available configurable digital inputs for 24VDC and 110/240VAC types.

Start1/Start2 and Stop Functions

Explains Start1/Start2 for start control and Stop for stop control via local hardwiring.

Process Interlock Functions

Describes Process interlock1 and interlock2 for time-dependent trip/alarm/stop features.

Emergency Stop and PLC Control

Explains Emergency stop input and PLC control inputs for jogging control.

Loc/R and Main Switch Supervision

Explains Loc/R input and Main Switch Supervision input for control access and protection.

Alarm and Trip Functions

Describes general alarm and trip functions, and specific alarm/trip functions for outputs.

08. Monitoring and Reporting

Parameters Monitored by M10x

Lists parameters monitored by M10x for M101/M102: Power, Motor status, Diagnosis, Maintenance.

Maintenance and Reporting Functions

Explains M10x monitoring of motor/starter service condition for maintenance scheduling.

Number of Starts and Running Time

Describes M10x counting starts and running hours, issuing alarms when levels are exceeded.

09. Operator Panel MDx

MD21/MD31 Operator Panel Overview

Introduces MD21 and MD31 operator panels as accessories for M10x local operation.

LED Indicators

Details the four sets of configurable LEDs on the MDx panel and their functions.

Control Buttons

Compares control buttons on MD21 (7 buttons) and MD31 (3 buttons).

MD21 Display Window

Shows the MD21 display window with its elements, indicators, and navigation.

Selectable Display Pages and Alarm List

Explains MD21 display pages and how alarm messages appear on the display window.

Menu Navigation

Explains navigation through the M10x configuration menu using buttons and menu trees.

Password Protection

Explains password protection on MD21 panel to prevent unauthorized operations.

Parameter Menu Structure

Shows the menu tree structure for parameter configuration within the operator panel.

10. Communication Interface

Supported Communication Protocols

Lists the three communication protocols: MODBUS RTU, PROFIBUS DP, and MODBUS TCP.

MODBUS RTU Interface

Describes the MODBUS RTU interface, its RS485 standard, and master/slave configuration.

PROFIBUS DP Interface

Describes the PROFIBUS DPV1 interface, its multi-master/slave nature, and RS485 physical interface.

MODBUS TCP Connection

Describes MODBUS TCP connection via Ethernet and EM01 interface, supporting various topologies.

11. Parameterization

Parameterization Methods Overview

Explains parameter configuration via MD21, MCUSetup software, or fieldbus.

Parameterization via MCUSetup Software

Describes setting parameters via MCUSetup software connected to MD21/MD31.

Parameterization via Fieldbus

Explains parameterization via Modbus RTU or Profibus DP protocols.

12. Fault Messages and Troubleshoot

Self-Diagnosis Features

Explains the self-diagnosis program for checking hardware and software, including Watchdog.

TEST Function

Explains selecting the TEST option for comprehensive health checking of M10x and MD21.

Fault Messages and Troubleshooting Guide

Lists fault conditions, descriptions, possible causes, and suggested actions.

Troubleshooting: Conditions, Causes, and Actions

Provides detailed actions for troubleshooting various fault conditions like Phase unbalance, Underload, etc.

13. Appendix A: Technical Data

Technical Data Overview

Provides technical specifications for main circuit, control circuit, power supply, and response timing.

Fieldbus Interface and Environmental Conditions

Details fieldbus protocols, operating conditions, humidity, and derating information.

Metering Accuracy and Installation Details

Specifies metering accuracy and covers mounting, dimensions, wiring size, and tightening torque.

Relevant Standards

Lists relevant standards for low voltage switchgears and EMC compliance.

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