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ABB ProcessMaster FEP612 - User Manual

ABB ProcessMaster FEP612
96 pages
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Operating Instruction OI/FEP610/FEH610-EN Rev. B
ProcessMaster FEP610, HygienicMaster FEH610
Electromagnetic flowmeter
Measurement made easy

Table of Contents

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ABB ProcessMaster FEP612 Specifications

General IconGeneral
TypeElectromagnetic Flowmeter
Measurement PrincipleElectromagnetic induction
Process ConnectionFlange
Lining MaterialPTFE, PFA, Rubber
Electrode MaterialStainless Steel, Hastelloy, Titanium
Fluid Temperature-20°C to +180°C (depending on lining material)
Process PressureUp to 40 bar
Output Signal4-20 mA, Pulse
Power Supply24 V DC
Protection ClassIP67
MaterialStainless steel
Communication ProtocolsHART, PROFIBUS PA
CertificationsATEX, FM

Summary

1 Safety

1.1 General information and instructions

Important part of the product, must be retained. Only trained personnel authorized by plant operator can install, commission, and maintain.

1.2 Warnings

Defines signal words DANGER, WARNING, CAUTION, and NOTE to indicate hazards and important information.

1.3 Intended use

For transmitting fluid, pulpy or pasty media with electrical conductivity for volume and mass flow measurement.

2 Function and System Design

5 Installation

5.1 Installation conditions

General information on installation, including flow direction, torque, mechanical tension, gasket compatibility, and temperature limits.

5.2 Installing the sensor

Details on installing the sensor, including removing protective plates, positioning, gasket usage, and tightening sequence.

5.4 Grounding the flowmeter sensor

General information and specific methods for grounding the flowmeter sensor in various pipeline types and configurations.

5.5 Electrical connections

5.5.1 Connecting the power supply

Observing power supply limit values, voltage drop, and connecting L, N, PE terminals as per name plate.

5.5.6 Electrical data for inputs and outputs

Detailed electrical specifications for power supply, current output, and digital outputs (pulse, frequency, binary).

6 Commissioning

6.1 Safety instructions

Cautions regarding hot measuring media, aggressive/abrasive media, and pressurized media escape from worn seals.

6.2 Write-protection switch, service LED and local operating interface

Describes the write-protection switch, service LED functions, and the local operating interface for parameterization.

6.3 Checks prior to commissioning

Checks before commissioning: wiring completion, sensor grounding, ambient conditions, and power supply requirements.

6.4 Parameterization of the device

Options for device parameterization via integrated LCD indicator, optional display, or ABB AssetVision software.

6.7 Parameterization via the Easy Setup menu function

Guides through the 'Easy Setup' menu for fast configuration of common parameters like language, units, and ranges.

7 Operation

7.1 Safety instructions

Cautions regarding hot media, aggressive media, and potential pressurized media escape from worn seals.

7.2 Menu navigation

Explains how to navigate the LCD display using capacitive buttons and details the function of each button.

7.3.3 Error messages on the LCD display

Explains how error messages appear, their grouping by NAMUR classification, and division by areas (Operation, Sensor, Electronics, Configuration).

7.3.4 Switching to the configuration level (parameterization)

Details how to switch to the configuration level, select access level (Read Only, Standard, Advanced), and password definition.

7.3.5 Selecting and changing parameters

Guides on selecting values from tables or performing numerical/alphanumeric entries for parameters.

7.5 Parameter descriptions

Detailed descriptions of parameters categorized by menus like Easy Setup, Device Info, Device Setup, Display, Input/Output, Process Alarm, Diagnostics, Totalizer.

7.5.2 Menu: Easy Setup

Description of parameters available in the 'Easy Setup' menu, covering language, units, range, pulses, damping, and alarms.

7.5.4 Menu: Device Setup

Details device setup parameters such as access control, sensor configuration (ranges, tags), and transmitter settings.

7.5.6 Menu: InputOutput

Configuration of current and digital outputs, including output value, mode, alarm status, and pulse/frequency settings.

7.5.7 Menu: Process Alarm

Management of process alarms, including history, group masking, and setting alarm limits for mass and volume flow.

7.5.8 Menu: Diagnostics

Tools for diagnosing device status, including maintenance control, diagnosis control (empty pipe, noise), fingerprints, and internal values.

8 Diagnosis error messages

8.1 Calling up the error description

Procedure to access error details from the process display via the operator menu and diagnostics submenu.

8.2 Error messages

Categorizes errors by range (Electronics, Config, Operation) and provides text, cause, and remedy.

8.2.1 Errors

Lists specific electronic errors with their LCD display text, cause, and recommended remedy.

8.2.3 Operation outside of specifications (Out Of Spec.)

Details operation errors related to ambient temperature, EPD alarm, sensor temperature limits, saturation, and pulse output.

9 Maintenance

9.1 Safety instructions

Safety precautions for maintenance, including risk of injury from live parts, hot media, and electronic component damage.

10 Repair

10.5 Replacing the flowmeter sensor

Steps for replacing the flowmeter sensor, including power supply, signal cable disconnection, and system data replication.

12 Specifications

12.3 ProcessMaster - Material loads for process connections

Provides permissible medium temperature and pressure limits based on liner material for ProcessMaster Design Level A and B sensors.

12.5 HygienicMaster - Material loads for process connections

Shows permissible pressure and temperature limits for HygienicMaster based on process connection, DN, and liner material.

13 Appendix

13.3 Torque information

Provides torque specifications for flange and wafer-type designs based on nominal diameter, pressure rating, and material.

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