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ABB ProcessMaster FET632 User Manual

ABB ProcessMaster FET632
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ABB MEASUREMENT & ANALYTICS | OPERATING INSTRUCTION
ProcessMaster FEP630, HygienicMaster FEH630
Electromagnetic flowmeter
ABB Limited
Measurement & Analytics
Howard Road, St. Neots
Cambridgeshire, PE19 8EU
UK
Tel: +44 (0)870 600 6122
Fax: +44 (0)1480 213 339
Email: enquiries.mp.uk@gb.abb.com
ABB Automation Products GmbH
Measurement & Analytics
Dransfelder Str. 2
37079 Goettingen
Germany
Tel: +49 551 905-0
Fax: +49 551 905-777
Email: vertrieb.messtechnik-produkte@de.abb.com
abb.com/flow
ABB Inc.
Measurement & Analytics
125 E. County Line Road
Warminster, PA 18974
USA
Tel: +1 215 674 6000
Fax: +1 215 674 7183
To find your local ABB contact visit:
abb.com/contacts
Devices-Firmware version: 01.07.00
Measurement made easy
OI/FEP630/FEH630-EN Rev. D 08.2018
FEP630
FEH630
FET630
Introduction
Intelligent design and extended functions for
efficient system operation at reduced costs and with
higher profitability.
ProcessMaster FEP630
The first choice for demanding applications in the
processing industry.
HygienicMaster FEH630
The first choice for demanding applications in the
food industry.
Additional Information
Additional documentation on FEP630, FEH630 is
available for download free of charge at
www.abb.com/flow.
Alternatively simply scan this code:
We reserve the right to make technical changes or modify the contents of this document
without prior notice. With regard to purchase orders, the agreed particulars shall prevail.
ABB does not accept any responsibility whatsoever for potential errors or possible lack of
information in this document.
We reserve all rights in this document and in the subject matter and illustrations contained
therein. Any reproduction, disclosure to third parties or utilization of its contents – in whole or in
parts – is forbidden without prior written consent of ABB.
Copyright© 2018 ABB
All rights reserved 3KXF231601R4201

Table of Contents

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ABB ProcessMaster FET632 Specifications

General IconGeneral
TypeElectromagnetic flowmeter
Housing materialAluminum, Stainless steel
Measurement PrincipleFaraday's law of electromagnetic induction
Process connectionFlange, wafer
Lining materialPTFE, PFA
Electrode materialStainless steel, Hastelloy, Titanium, Platinum
Accuracy±0.2 % of rate
Fluid temperature-20 to 180 °C (-4 to 356 °F)
Process pressureUp to 40 bar
CommunicationHART, PROFIBUS PA
ApprovalsATEX, IECEx, FM, CSA
Output Signal4-20 mA, pulse, frequency
Power Supply24 V DC
Protection ClassIP67, IP68
MaterialVarious materials available for wetted parts

Summary

Safety Instructions and General Information

Warning Signal Word Definitions

Explanation of signal words DANGER, WARNING, CAUTION, and NOTICE.

Product Identification and Warnings

Additional Warning Plate Details

Describes the warning plate for potentially explosive atmospheres.

Installation Procedures and Conditions

General Installation Safety Instructions

Critical safety precautions to be observed during device installation.

General Installation Conditions

Requirements for installing the device in piping systems.

Installing the Sensor

Step-by-step instructions for the physical installation of the flowmeter sensor.

Installing the Transmitter in Remote Mount Design

Procedures for mounting the transmitter in a remote configuration.

Opening and Closing the Housing

Safe procedures for opening and closing the device's housing cover.

Installing Plug-In Cards

Guidance on installing optional plug-in cards to extend device functionality.

Electrical Connections and Safety

Electrical Connection Safety Instructions

Crucial safety precautions for performing electrical connections.

Explosive Atmospheres and Sensor Grounding

Guidelines for Ex environments and the importance of sensor grounding.

Power Supply Requirements

Information and requirements for connecting the device to the power supply.

Pin Assignment and Power Supply Connections

Overview of terminal connections and details for power supply wiring.

Input/Output Connections and Signal Cable

Information on connecting inputs/outputs and signal cables.

Integral Mount Design Wiring

Wiring diagrams for connecting to integral mount design devices.

Remote Mount Design Wiring

Wiring diagrams for connecting to remote mount design devices.

Digital Communication Protocols

HART Communication Protocol

Information on HART communication, its parameters, and factory settings.

Modbus Communication Protocol

Information on Modbus communication, its parameters, and factory settings.

PROFIBUS DP Communication Protocol

Information on PROFIBUS DP communication, device profile, and GSD files.

Commissioning Procedures and Settings

Commissioning Safety Instructions

Safety precautions to be observed before starting the commissioning process.

Hardware Settings and Write Protection

Configuration of hardware settings via DIP switches and write-protection.

Pre-Commissioning Checks

A checklist of essential checks before commissioning the device.

Easy Setup Menu Configuration

Step-by-step guide for configuring parameters using the Easy Setup menu.

Zero Point Adjustment of Flowmeter

Procedure for performing automatic zero point adjustment of the flowmeter.

Device Operation and Menu Navigation

Operation Safety Instructions

Safety precautions to be observed during device operation.

LCD Display Menu Navigation

Explanation of how to navigate the device menus using the LCD display buttons.

Switching to Configuration Level

Procedure to access the configuration level for parameterization and access levels.

Customer Password Reset

Procedure for resetting the customer password via ABB Service.

Input/Output Configuration Parameters

Parameters for configuring current and digital inputs/outputs.

Diagnosis and Error Message Handling

Error Message Categories and Tables

Detailed tables listing error messages, causes, and remedies categorized by range.

Maintenance and Repair Procedures

Maintenance Safety Instructions

Critical safety precautions to be observed during maintenance tasks.

Repair Safety Instructions

Safety precautions required before performing any repair work.

Replacing the Sensor

Procedure for replacing the flowmeter sensor unit.

Appendix: Torque Information and Parameterization

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