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ABB ProcessMaster FEP630 - User Manual

ABB ProcessMaster FEP630
92 pages
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ABB MEASUREMENT & ANALYTICS | COMMISSIONING INSTRUCTION
ProcessMaster FEP630, HygienicMaster FEH630
Electromagnetic flowmeter
Devices-Firmware version: 01.07.00
Measurement made easy
FEP630
FEH630
FET630
Introduction
Intelligent design and extended functions for
efficient system operation at reduced costs and with
higher profitability.
ProcessMaster FEP630
The first choice for demanding applications in the
processing industry.
HygienicMaster FEH630
The first choice for demanding applications in the
food industry.
Additional Information
Additional documentation on FEP630, FEH630 is
available for download free of charge at
www.abb.com/flow.
Alternatively simply scan this code:

Table of Contents

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ABB ProcessMaster FEP630 Specifications

General IconGeneral
Product TypeElectromagnetic Flowmeter
ModelFEP630
Process connectionFlange, wafer
Electrode materialStainless Steel, Hastelloy, Tantalum, Platinum-Iridium
Liner materialPTFE, PFA, Hard Rubber
Accuracy±0.2% of rate
Repeatability±0.1% of rate
Fluid temperature-40°C to +180°C
Process Temperature Range-40°C to +180°C
Ambient temperature-40°C to +60°C
Pressure ratingUp to PN 40
Housing materialAluminum, Stainless Steel
Protection classIP67, IP68
Output signal4-20 mA, HART, PROFIBUS PA
Power supply100-240 V AC, 24 V DC
Ingress ProtectionIP67, IP68
CertificationsATEX, IECEx, FM, CSA, SIL
Line Size RangeDN3 to 2000 (1/10 to 80 in.)

Summary

Safety

General Information and Warnings

General guidelines, intended use, improper use, and safety warnings.

Hazardous Conditions and Data Safety

Details warnings, potentially explosive atmospheres, and data safety considerations.

Product Identification

Name Plate and Warning Plates

Explanation of device identification plates and additional warning labels.

Manufacturers Address

Contact information for ABB offices relevant to the product.

Transport and Storage

Inspection, Handling, and Storage

Guidelines for inspecting, transporting, and storing the device safely.

Returning Devices

Procedures for returning the device for service or recalibration.

Installation

Installation Safety and Precautions

Critical safety warnings and procedures for installation, including explosive atmospheres.

Installation Conditions

General requirements and guidelines for installing the device in various piping configurations.

Mounting and Support Details

Specifics on brackets, gaskets, wafer-type designs, and flow direction.

Electrode Axis and Mounting Position

Correct orientation of the electrode axis and preferred mounting positions.

Grounding and InletOutlet Sections

Procedures for proper grounding, sensor insulation, and inlet/outlet pipe configurations.

Installing the Sensor

Step-by-step guide on physically installing the flowmeter sensor into the piping.

Installing the Transmitter (Remote Mount)

Guidelines for selecting a location and mounting the transmitter in a remote configuration.

Housing Access and Sealing

Procedures for safely opening, closing, and sealing the device housing.

Installing Optional Plug-in Cards

Instructions on how to install optional plug-in cards to extend device functionality.

Electrical Connections

Safety and Explosive Atmospheres

Critical safety warnings for electrical connections and requirements for explosive atmospheres.

Sensor Grounding Procedures

Procedures and guidelines for properly grounding the sensor and measurement system.

Grounding in Various Pipe Types

Specific methods for grounding sensors in metal pipes (fixed/loose flanges) and plastic pipes.

Power Supply Requirements

Guidelines for connecting the power supply, including circuit breakers and cable compliance.

Pin Assignment Overview

Diagram and description of terminal connections for power supply, inputs/outputs, and signal cables.

Connection to Integral Mount Design

Wiring diagrams and terminal assignments for integral mount designs.

Connection to Remote Mount Design (Transmitter)

Wiring diagrams and terminal assignments for the transmitter in remote mount designs.

Digital Communication

HART and Modbus Communication

Information on using HART and Modbus protocols for device communication and parameterization.

PROFIBUS DP Communication and Cable Specs

Information on PROFIBUS DP protocol and requirements for fieldbus communication cables.

Commissioning

Safety and Hardware Settings

Safety warnings for commissioning and configuring hardware functions using DIP switches.

Parameterization via Local Interface

Steps for parameterizing the device using a PC/notebook and local interface.

Parameterization via Infrared Port and HART

Using infrared adapter or HART modem for device parameterization.

Easy Setup Menu Parameterization

Step-by-step guide to configuring common parameters using the 'Easy Setup' menu.

Factory Settings

Switching on the Power Supply

Operation

Safety and Menu Navigation

Safety warnings during operation and how to navigate the device's LCD display.

Menu Levels Overview

Description of the different menu levels: Process Display, Information, and Configuration.

Process Display and Information Level

How process values are displayed and how to access information and diagnostic screens.

Error Messages and Configuration Level Access

Understanding error messages and accessing the configuration level for parameterization.

Extended Diagnostic Functions

Partial Filling and Gas Bubble Detection

Functions for detecting and alarming partial filling and gas bubbles in the medium.

Conductivity and Impedance Monitoring

Monitoring conductivity and electrode impedance with alarm capabilities.

Flowmeter Measurements and Grounding Monitoring

Monitoring coil parameters, sensor temperature, and grounding integrity.

Verification

Fingerprint Database

Comparing device states from manufacture to current state using the SensorMemory.

Maintenance

Safety and Component Damage Precautions

Safety warnings for maintenance, including live parts, hot media, and component protection.

Recycling and Disposal

Dismounting and Disposal Guidelines

Steps and safety precautions for safely removing, recycling, and disposing of the device.

Specification

Pipe Vibration and Cleaning Temperatures

Limits for pipe vibration and temperature limits for device cleaning.

ProcessMaster Temperature Data

Ambient and medium temperature ranges for ProcessMaster sensors based on materials.

HygienicMaster Temperature Data

Ambient and medium temperature ranges for HygienicMaster sensors based on materials.

Material Load for Process Connections

Permissible operating pressure and temperature limits based on liner and flange material.

Appendix

Return Form

A form to be completed for device returns, detailing contamination and defect information.

Torque Information

Tightening Torques for Design Level A

Tightening torque values for flange and wafer-type designs based on material and diameter.

Tightening Torques for Design Level B

Tightening torque values for flange and wafer-type designs based on material and diameter.

Tightening Torques for HygienicMaster

Tightening torque values for HygienicMaster with variable process connections.

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