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ABB ProcessMaster FEP632 User Manual

ABB ProcessMaster FEP632
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ABB MEASUREMENT & ANALYTICS | OPERATING INSTRUCTION
ProcessMaster FEP630, HygienicMaster FEH630
Electromagnetic flowmeter
ABB Limited
Measurement & Analytics
Howard Road, St. Neots
Cambridgeshire, PE19 8EU
UK
Tel: +44 (0)870 600 6122
Fax: +44 (0)1480 213 339
Email: enquiries.mp.uk@gb.abb.com
ABB Automation Products GmbH
Measurement & Analytics
Dransfelder Str. 2
37079 Goettingen
Germany
Tel: +49 551 905-0
Fax: +49 551 905-777
Email: vertrieb.messtechnik-produkte@de.abb.com
abb.com/flow
ABB Inc.
Measurement & Analytics
125 E. County Line Road
Warminster, PA 18974
USA
Tel: +1 215 674 6000
Fax: +1 215 674 7183
To find your local ABB contact visit:
abb.com/contacts
Devices-Firmware version: 01.07.00
Measurement made easy
OI/FEP630/FEH630-EN Rev. D 08.2018
FEP630
FEH630
FET630
Introduction
Intelligent design and extended functions for
efficient system operation at reduced costs and with
higher profitability.
ProcessMaster FEP630
The first choice for demanding applications in the
processing industry.
HygienicMaster FEH630
The first choice for demanding applications in the
food industry.
Additional Information
Additional documentation on FEP630, FEH630 is
available for download free of charge at
www.abb.com/flow.
Alternatively simply scan this code:
We reserve the right to make technical changes or modify the contents of this document
without prior notice. With regard to purchase orders, the agreed particulars shall prevail.
ABB does not accept any responsibility whatsoever for potential errors or possible lack of
information in this document.
We reserve all rights in this document and in the subject matter and illustrations contained
therein. Any reproduction, disclosure to third parties or utilization of its contents – in whole or in
parts – is forbidden without prior written consent of ABB.
Copyright© 2018 ABB
All rights reserved 3KXF231601R4201

Table of Contents

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ABB ProcessMaster FEP632 Specifications

General IconGeneral
TypeElectromagnetic Flowmeter
Measurement PrincipleElectromagnetic
Measurement Range0.1 to 10 m/s
Accuracy±0.2% of rate
Process connectionFlange, wafer, or sanitary
Lining materialPTFE, PFA, Hard rubber
Electrode materialStainless steel, Hastelloy, Titanium, Tantalum, Platinum
Fluid temperature-40°C to +180°C (depending on lining material)
Output Signal4-20 mA, pulse, frequency
CommunicationHART, PROFIBUS PA, FOUNDATION Fieldbus
Power Supply100 to 230 VAC, 24 VDC
Enclosure protectionIP67, IP68
MaterialStainless steel
CertificationsATEX, IECEx

Summary

Safety Information

General Safety Instructions

General guidelines and warnings for safe product handling and operation.

Intended Use and Improper Use

Details on the designated uses and prohibited applications of the device.

Design and Function

ProcessMaster Design Overview

Description of integral and remote mount designs for ProcessMaster flowmeters.

HygienicMaster Design Overview

Description of integral and remote mount designs for HygienicMaster flowmeters.

Installation

Installation Safety Instructions

Safety warnings related to process conditions, live parts, and explosive atmospheres during installation.

Grounding, Sensor Insulation, and Inlet/Outlet Sections

Requirements for grounding, sensor insulation, and optimal inlet/outlet piping configurations.

Installing the Sensor

Step-by-step instructions for the correct installation of the flowmeter sensor.

Installing the Transmitter in Remote Mount Design

Guidelines for selecting a location and mounting the transmitter for remote mount configurations.

Opening and Closing the Housing Safely

Procedures and safety warnings for opening and closing the device's housing cover.

Installing Optional Plug-in Cards

Information on available plug-in cards and their installation for extending device functionality.

Electrical Connections

Electrical Connection Safety and ATEX

Safety instructions for electrical connections, including live parts and explosive atmospheres.

Sensor Grounding Principles

General information and importance of proper sensor grounding for measurement accuracy and safety.

Sensor Grounding Methods

Specific grounding procedures for metal pipes (fixed/loose flanges) and plastic/insulating pipes.

Power Supply Requirements

Specifications and connection details for the device's power supply.

Cable Entries and Installation

Information on cable entry types, conduit connections, and general cable installation practices.

Pin Assignment and Connection Diagrams

Detailed pin assignments for power, inputs/outputs, and signal cables.

Electrical Data for Inputs/Outputs and Power Supply

Specifications for power supply options and electrical data for current outputs.

Digital Outputs and Plug-in Module Current Outputs

Configuration and operation of digital outputs and passive current outputs using plug-in modules.

Plug-in Module Outputs and Inputs

Details on using plug-in cards for binary outputs and digital inputs.

Integral Mount Design Connections

Wiring diagrams and connection points for integral mount designs.

Remote Mount Design Transmitter Connections

Wiring diagrams and connection points for remote mount design transmitters.

Digital Communication

HART Communication Protocol

Overview of HART protocol, its limitations, and available output configurations.

Modbus Communication Protocol

Details on the Modbus protocol, its features, and configuration parameters.

PROFIBUS DP Communication

Information on PROFIBUS DP protocol, device profiles, and required files.

Commissioning

Commissioning Safety and Hardware Settings

Safety precautions for commissioning and hardware configuration using DIP switches.

Pre-Commissioning Checks

Essential checks to perform before the initial commissioning of the device.

Parameterization via Local Interface

Steps for parameterizing the device using the local operating interface and a PC.

Parameterization via Infrared Adapter and HART Modem

Methods for parameterizing the device using an infrared service port adapter or a HART modem.

Factory Settings and Easy Setup Menu

Overview of factory default settings and guidance for configuring parameters via the Easy Setup menu.

Zero Point Adjustment of the Flowmeter

Procedure for performing automatic zero point adjustment of the flowmeter sensor.

Operation

Operating Safety Instructions

Safety precautions related to hot media and general device operation.

Error Messages and Configuration Level Access

Information on interpreting error messages and switching to the configuration level for parameter changes.

Parameter Selection and Modification

Step-by-step guidance on selecting and changing parameters via table, numerical, and alphanumeric entries.

Parameter Descriptions

Easy Setup Menu Parameters

Detailed explanation of parameters configurable via the Easy Setup menu.

Input/Output Configuration - Current Outputs

Configuration details for current outputs, including output mode and alarm settings.

Input/Output Configuration - Digital Outputs

Configuration of digital outputs for pulse, frequency, and logic modes, including alarm settings.

Diagnosis / Error Messages

Accessing and Understanding Error Descriptions

Procedure for calling up error details from the operator menu and interpreting error messages.

Error Message Classification and Causes

Classification of errors into groups (e.g., electronics) with their causes and remedies.

Extended Diagnostic Functions Overview

Introduction to advanced diagnostic functions like EPD, TFE, noise checks, and conductivity monitoring.

Maintenance

Maintenance Safety Instructions

Safety precautions for maintenance activities, including live parts, Ex-approval, and hot media.

Repair

Repair Safety Instructions and Sensor Maintenance

Safety guidelines for repair work and general maintenance checks for the sensor.

Replacing the Sensor and Returning Devices

Instructions for sensor replacement and procedures for returning devices for service.

Specification

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