ABB ProcessMaster FEP632 - Replacing the Frontend Board (Integral Mount)

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126 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D

… 11 Repair

Replacing the frontend board

Integral mount design

1 LCD indicator cable harness

2 LCD indicator

3 Sensor cable harness

4 SensorMemory

5 Cable retainer

6 Frontend board

Figure 79: Replacing LCD indicator and frontend board (example)

Main Page

Table of Contents2
General Information and Instructions4
Warnings4
Intended Use5
Improper Use5
Use in Potentially Explosive Atmospheres5
Notes on Data Safety5
Warranty Provisions6
Manufacturer's Address6
Safety .......................................................................... 46
Design and Function7
Overview7
Processmaster7
Hygienicmaster8
Transmitter9
Model Variants10
Measuring Principle11
Product Identification12
Name Plate12
Additional Warning Plate12
Transport and Storage13
Inspection13
Transport13
Storing the Device14
Temperature Data14
Returning Devices14
Installation15
Safety Instructions15
Use in Potentially Explosive Atmospheres15
Installation Conditions15
General15
Devices with Extended Diagnostic Functions15
Brackets16
Gaskets16
Devices with a Wafer-Type Design16
Flow Direction16
Electrode Axis17
Mounting Position17
Minimum Spacing of the Devices17
Grounding18
Sensor Insulation18
Inlet and Outlet Sections18
Free Inlet or Outlet19
Mounting with Heavily Contaminated Measuring Media19
Mounting with Pipe Vibration19
Installation in Piping with Larger Nominal Diameter20
Installation in 3A Compliant Installations20
Installing the Sensor21
Installing the Transmitter in the Remote Mount Design22
Opening and Closing the Housing23
Adjusting the Transmitter Position24
Installing the Plug-In Cards26
Electrical Connections29
Safety Instructions29
Use in Potentially Explosive Atmospheres29
Sensor Grounding29
General Information on Grounding29
Metal Pipe with Fixed Flanges30
Metal Pipe with Loose Flanges30
Plastic Pipes, Non-Metallic Pipes or Pipes with Insulating Liner30
Sensor Type Hygienicmaster31
Grounding with Conductive PTFE Grounding Plate31
Devices with Extended Diagnostic Functions31
Installation and Grounding in Piping with Cathodic Corrosion Protection31
Power Supply33
Cable Entries34
Connection Via Cable Conduit34
Installing the Connection Cables34
Connection with IP Rating IP 6835
Pin Assignment37
Electrical Data for Inputs and Outputs38
Connection Examples42
Connection to Integral Mount Design44
Connection to Remote Mount Design46
Digital Communication49
HART® Communication49
Modbus® Communication49
Cable Specification50
PROFIBUS DP® Communication50
Commissioning52
Safety Instructions52
Use in Potentially Explosive Atmospheres52
Hardware Settings52
Dual- Compartment Housing52
Single-Compartment Housing53
Configuration of Digital Outputs V1 / V2 or V3 / V453
Checks Prior to Commissioning54
Parameterization of the Device54
Parameterization Via the Local Operating Interface54
Parameterization Via the Infrared Service Port Adapter55
Parameterization Via HART55
Factory Settings56
Switching on the Power Supply56
Parameterization Via the Menu Function Easy Setup56
Measuring Range Table60
Operation61
Safety Instructions61
Menu Navigation61
Menu Levels62
Process Display63
Switching to the Information Level63
Error Messages on the LCD Display64
Switching to the Configuration Level (Parameterization)64
Selecting and Changing Parameter66
Entry from Table66
Parameter Overview68
Parameter Descriptions78
Available Units78
Menu: Easy Setup79
Menu: Device Info80
Menu: Device Setup82
Menu: Display87
Menu: Input/Output88
Menu: Process Alarm94
Menu: Communication95
Menu: Diagnostics97
Menu: Totalizer104
Menu: Sensor Setup107
Software History107
Filling Function108
Setup108
Brief Overview of Configurations108
Diagnosis / Error Messages109
Calling up the Error Description109
Error Messages110
Overview114
Extended Diagnostic Functions118
Overview118
Detection of Partial Filling118
Detection of Gas Bubbles119
Monitoring the Conductivity119
Monitoring the Electrode Impedance120
Measurements on the Flowmeter120
Monitoring the Grounding121
Verification121
Fingerprint Database121
10 Maintenance122
Safety Instructions122
Sensor123
Gaskets123
Cleaning123
11 Repair123
Safety Instructions123
Spare Parts124
Replacing the Fuse124
Replacing the LCD Indicator125
Replacing the Frontend Board126
Integral Mount Design126
Remote Mount Design128
Replacing the Sensor129
Returning Devices129
12 Recycling and Disposal130
Dismounting130
Disposal130
13 Specification131
Permitted Pipe Vibration131
Processmaster - Temperature Data131
Maximum Permissible Cleaning Temperature131
Maximum Ambient Temperature Depending on Measuring Medium Temperature132
Processmaster - Material Load for Process Connections136
Minimum Permissible Operating Pressure136
Material Load137
Hygienicmaster - Temperature Data140
Maximum Permissible Cleaning Temperature140
Maximum Ambient Temperature Depending on Measuring Medium Temperature140
Hygienicmaster - Material Load for Process Connections141
14 Additional Documents142
15 Appendix143
Return Form143
Torque Information144
Tightening Torques for Transducers with Design Level 'A144
Tightening Torques for Transducers with Design Level 'B149
Tightening Torques for Hygienicmaster with Variable Process Connections151
Parameterization Overview (Factory Settings)151

ABB ProcessMaster FEP632 - Replacing the Frontend Board (Integral Mount)

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