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ABB TPS 52E01 - User Manual

ABB TPS 52E01
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Operation Manual
ABB Turbocharging

ABB Turbo Systems Ltd
CH 5401 Baden
Type TPS 52E01 HT842442
n
Mmax
859 t
Mmax
680
n
Bmax
816 t
Bmax
650
1/s °C
SOLD08 00250 12 60 60
Year 2016
made in Switzerland
Application according to
the Operation Manual
kg
HZTL2410 English
TPS 52E01
Original Operation Manual

Table of Contents

Questions and Answers

  • C
    Crystal CollinsSep 1, 2025
    Why is the exhaust gas temperature too high in my ABB Battery Charger?
    • A
      Alec Armstrong DVMSep 1, 2025
      High exhaust gas temperature in your ABB Battery Charger can stem from several issues: * A malfunctioning injection system, which needs repair or manufacturer consultation. * Air starvation due to a clogged filter silencer, requiring cleaning. * High exhaust counterpressure, necessitating cleaning or repair of the boiler or exhaust silencer. * A dirty cooler, which should be cleaned. * Insufficient cooling water volume, requiring a top-up. * High cooling water entry temperature, indicating a need to inspect/clean the cooling system. * Inadequate ventilation, suggesting improved ventilation.
  • E
    erik91Sep 12, 2025
    Why is my ABB Industrial Equipment experiencing a sluggish start-up?
    • V
      Valerie ChanSep 12, 2025
      A sluggish start-up in ABB Industrial Equipment can occur due to several reasons. It might be caused by a contaminated turbocharger, in which case you should clean it. Alternatively, it could be due to a damaged bearing, requiring you to contact an ABB Turbocharging Service Station. Other possible causes are a rubbing rotor or a foreign object in the turbocharger.
  • R
    Robert StrongAug 30, 2025
    What to do if ABB TPS 52E01 Industrial Equipment has rubbing of rotating parts?
    • W
      williamstristanAug 30, 2025
      If you suspect rubbing of rotating parts in your ABB Industrial Equipment, and you're unsure about the extent of the rubbing, it's best to contact an ABB Turbocharging Service Station. They can perform a dimension check to assess the situation.
  • J
    joshuajordanSep 13, 2025
    Why does my ABB TPS 52E01 Industrial Equipment have vibrations?
    • C
      Christopher RichardsonSep 13, 2025
      Vibrations in your ABB Industrial Equipment may be due to rotor unbalance. In this case, you should contact an ABB Turbocharging Service Station.
  • M
    Michelle NolanSep 13, 2025
    What to do if ABB Industrial Equipment has vibrations?
    • N
      Nicole ThompsonSep 13, 2025
      If your ABB Industrial Equipment is experiencing vibrations, it could be due to a rotor unbalance. In this case, contact an ABB Turbocharging Service Station. Vibrations may also be caused by a damaged turbine or compressor, or a damaged bearing.
  • M
    Michael HendersonSep 18, 2025
    Why is the lubricating oil pressure too low in my ABB Battery Charger?
    • L
      Louis JohnstonSep 18, 2025
      If the lubricating oil pressure is too low in your ABB Battery Charger, it could be due to several reasons. The oil filter might be heavily contaminated, which means it should be cleaned. Another possibility is a defective oil pump in the lubricating system, which needs to be checked or replaced. The manometer display could be wrong, requiring replacement of the manometer. Alternatively, the rotor axial clearance might be too large, which requires contacting an ABB Turbocharging Service Station.
  • J
    Julie CaseySep 23, 2025
    How to fix sluggish start-up of ABB Battery Charger?
    • M
      michael33Sep 23, 2025
      A sluggish start-up in your ABB Battery Charger can be caused by a contaminated turbocharger, in which case you should clean it. Alternatively, it might be due to a damaged bearing, which requires you to contact an ABB Turbocharging Service Station.
  • J
    Joshua HoffmanAug 27, 2025
    How to deal with rubbing of rotating parts in ABB TPS 52E01 Industrial Equipment?
    • M
      Miguel ThomasAug 27, 2025
      If you notice rubbing of rotating parts within your ABB Industrial Equipment, and there is any doubt about the extent of rubbing, then an ABB Turbocharging Service Station must be contacted.
  • L
    Lisa ClarkAug 26, 2025
    Why is my ABB Industrial Equipment start-up sluggish?
    • S
      Sandra CampbellAug 26, 2025
      A sluggish start-up of your ABB Industrial Equipment can be attributed to several factors. The turbocharger may be contaminated and needs cleaning. Alternatively, there could be a damaged bearing, in which case you should contact an ABB Turbocharging Service Station. Other possible causes include a rubbing rotor or a foreign object present in the turbocharger.
  • E
    Emily SellersAug 25, 2025
    What to do if ABB TPS 52E01 has vibration?
    • M
      Michael PowellAug 26, 2025
      If your ABB Industrial Equipment is vibrating, it could be due to rotor unbalance, in which case you should contact an ABB Turbocharging Service Station. Other potential causes include a damaged turbine or compressor, or a damaged bearing.

Summary

Preliminary remarks

Purpose of this manual

Explains the manual's purpose and scope for the user.

Layout and function

Describes the turbocharger's components and operating principles.

Intended use of the turbocharger

Specifies authorized applications and critical warnings for safe use.

Storage of new turbochargers and spare parts

Provides guidelines for storing new and spare turbocharger parts correctly.

Essential information

General guidelines and organizational measures for safe operation and handling.

Symbols and definitions

Explains symbols and terms used throughout the operation manual.

Turbocharger rating plate

Details the information found on the turbocharger's identification plate.

Contact information

Provides contact details for ABB Turbo Systems service stations.

Safety

Introduction to Safety

Introduces safety aspects, residual risks, and operator responsibilities.

CE conformity

States compliance of ABB turbochargers with relevant EU machinery directives.

Mandatory signs and safety instructions

Explains mandatory safety signs, PPE, and warning/caution symbols.

Safe operation and maintenance

Provides guidelines for safe operation, work area safety, and maintenance procedures.

Hazards during operation and maintenance

Details potential hazards from mechanical, noise, heat, electrical, and chemical sources.

Deflagration on gas engines

Addresses turbocharger tolerance and post-deflagration inspection recommendations.

Periodic checking of the pressure vessel

Outlines requirements for periodic checks of "simple pressure vessels".

Lifting loads

Provides safety instructions and procedures for lifting turbocharger assemblies and components.

Commissioning

Oil supply

Details the importance and requirements of the turbocharger's lubrication oil supply system.

Inspection work

Describes preventive visual controls, monitoring, and measuring checks before commissioning.

Commissioning after taking out of operation

Procedures for recommissioning the turbocharger after a period of inactivity.

Operation

Noise emissions

Discusses noise levels, measurement, and necessary insulation measures for compliance.

Servicing work

Outlines regular visual checks, monitoring, and functional checks for maintaining operation.

Expected exchange intervals

Provides guide values for component replacement intervals based on operating hours.

Speed measurement

Explains the speed measuring system, its components, and troubleshooting.

Stopping the engine

Details procedures for safely stopping oil-cooled and water-cooled turbochargers.

Maintenance

Foreword to Maintenance

Introduces the maintenance section, covering visual checks and cleaning tasks.

Compressor Cleaning Procedures

Details methods for cleaning compressor stages during and after operation.

Turbine Cleaning Procedures

Explains processes for cleaning turbine components during operation with various methods.

Mechanical Cleaning of Components

Outlines manual cleaning procedures for parts like the filter silencer and cartridge group.

Troubleshooting

Malfunctions when starting

Lists causes and solutions for start-up issues, vibrations, and rotating part problems.

Surging of the turbocharger

Explains turbocharger surging, its causes, potential damage, and surge blows.

Malfunctions during operation

Covers issues like low oil pressure, speed variations, and high exhaust gas temperature.

Malfunctions when stopping

Addresses noises during run-down and short run-down times.

Speed measurement system issues

Troubleshoots problems related to signal, amplitude, and speed readings from the measuring system.

Removal and installation

Transport and Handling

Illustrates methods for suspending turbochargers during transport and handling.

Turbocharger Weights

Provides weights for different turbocharger models for lifting and installation planning.

Turbocharger Removal Process

Step-by-step guide for disconnecting lines and physically removing the turbocharger from the engine.

Turbocharger Installation Process

Detailed instructions for mounting, securing, and connecting the turbocharger to the engine.

Disassembly and assembly

Introduction to Disassembly

Sets preconditions and general advice for disassembly and assembly procedures.

Module Weights

Lists the weights of individual turbocharger components for handling.

Compressor Section Procedures

Covers removal/installation of casing, insulation, cartridge, nozzle ring, and diffuser.

Turbine Section Assembly

Instructions for installing cartridge, nozzle ring, and related parts in the turbine section.

Clearance Measurements

Details measurements for axial (A) and radial (N, R) clearances.

Table of Tightening Torques

Specifies torque values for screw fittings during assembly and reassembly.

Taking out of operation

Shutting down the turbocharger

Procedures for safely shutting down the turbocharger, including cover plate fitting.

Cover plate drawing and dimensions

Provides drawings and dimensions for manufacturing a protective cover plate.

Mothballing the turbocharger

Mothballing for up to 12 months

Outlines mothballing measures based on lubricating oil condition and short-term inactivity.

Mothballing for more than 12 months

Details alternatives and storage requirements for long-term engine inactivity.

Disposing of turbocharger components

Handling damaged thermal insulation

Safety precautions for handling damaged insulation and its dust exposure.

Material disposal guidelines

Specifies environmentally compatible disposal methods for different component materials.

Spare parts

Ordering spare parts

Information required for ordering spare parts and how to obtain them from service stations.

Turbocharger Part Identification

Exploded views of the turbocharger and cartridge group with numbered parts and descriptions.

ABB TPS 52E01 Specifications

General IconGeneral
BrandABB
ModelTPS 52E01
CategoryIndustrial Equipment
LanguageEnglish

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