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ABB TPS52-F32 User Manual

ABB TPS52-F32
132 pages
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Operation Manual
ABB Turbocharging

ABB Turbo Systems Ltd
CH 5401 Baden
Type TPS52-F32 HT584159
n
Mmax
865 t
Mmax
710
n
Bmax
822 t
Bmax
680
1/s °C
SOLD06 00250 12 50 50
Year 2018
made in Switzerland
Application according to
the Operation Manual
kg
HZTL2412 English
TPS52-F32
Original Operation Manual

Table of Contents

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Questions and Answers:

ABB TPS52-F32 Specifications

General IconGeneral
BrandABB
ModelTPS52-F32
CategoryIndustrial Equipment
LanguageEnglish

Summary

Preliminary Remarks

Purpose of this manual

Explains the manual's objective for turbocharger familiarity and use.

Layout and function

Details the turbocharger's main components and their arrangement.

Intended use of the turbocharger

Specifies the turbocharger's design purpose and operational limitations.

Storage of new turbochargers and spare parts

Provides guidelines for storing turbochargers and spare parts safely and effectively.

Essential information

Covers organizational measures and important safety considerations for personnel.

Symbols and definitions

Explains symbols and terms used throughout the manual for clarity.

Turbocharger rating plate

Describes the information found on the turbocharger's rating plate.

Contact information

Provides contact details for ABB Turbo Systems and service stations.

Safety

Introduction

Introduces residual risks and operator responsibilities for safe turbocharger operation.

CE conformity

States that ABB turbochargers comply with EU machinery directives.

Definition of mandatory signs

Illustrates and explains mandatory safety signs for personal protective equipment.

Definition of Safety instructions

Defines warning and caution symbols and their implications for safety.

Warning plates on the turbocharger

Identifies locations of warning plates and procedures if they are missing or illegible.

Safe operation and maintenance

Outlines general safety rules for operating and maintaining the turbocharger.

Hazards during operation and maintenance

Details mechanical, noise, heat, and electrical hazards during operation and maintenance.

Deflagration on gas engines

Addresses turbocharger tolerance for deflagration and post-event checks.

Periodic checking of the pressure vessel

Emphasizes the importance of periodic checks for pressure vessels.

Lifting loads

Provides safety guidelines for lifting turbocharger assemblies and components.

Start-up

Oil supply

Details requirements for turbocharger oil supply, filtration, viscosity, and pressure.

Inspection work

Covers pre-commissioning checks, post-start-up inspections, and checks after 100 service hours.

Commissioning after taking out of operation

Outlines procedures for recommissioning a turbocharger after a period of inactivity.

Operation

Noise emissions

Discusses noise levels and prerequisites for limiting noise emissions from the turbocharger.

Servicing work

Details service intervals, inspection procedures, and checks for unknown changes.

Expected exchange intervals

Lists recommended replacement intervals for rotating and non-rotating components.

Speed measurement

Explains the speed measuring system and how to replace speed sensors.

Stopping the engine

Provides procedures for stopping the engine for oil-cooled and water-cooled turbochargers.

Maintenance

Foreword to Maintenance

Introduces general maintenance tasks including visual checks and cleaning.

Cleaning the compressor during operation

Describes wet cleaning of the compressor while the turbocharger is running.

Turbine cleaning during operation

Explains wet cleaning procedures for the turbocharger turbine.

Cleaning components mechanically

Details methods for mechanically cleaning components like the filter silencer and cartridge group.

Troubleshooting

Malfunctions when starting

Addresses issues like sluggish start-up, vibrations, and rubbing of rotating parts.

Surging of the turbocharger

Explains causes and remedies for turbocharger surging and prolonged/periodic surging.

Malfunctions during operation

Covers low oil pressure, speed reduction/increase, and high exhaust gas temperatures.

Malfunctions when stopping

Details noises during run-down and issues with run-down time.

Speed measurement system

Troubleshoots issues with the speed measurement system, like no signal or incorrect speeds.

Removal and installation

Transport

Illustrates methods for suspending turbochargers during transport.

Turbocharger weights

Lists the weights of different turbocharger models for lifting gear selection.

Remove the turbocharger

Provides step-by-step instructions for safely removing the turbocharger from the engine.

Installing the turbocharger

Details the process of installing the turbocharger onto the engine support.

Disassembly and assembly

Introduction

Sets preconditions for disassembly and assembly work.

Module weights

Lists weights of individual turbocharger components for handling.

Disassembling and assembling turbocharger

Provides detailed steps for disassembling and assembling the turbocharger.

Axial clearance A and radial clearance B

Explains how to measure axial and radial clearances for proper assembly.

Radial clearances N and R

Details the measurement of radial clearances N and R using feeler gauges.

Table of tightening torques

Lists specified tightening torques for various screw connections.

Taking out of operation

Shutting down the turbocharger

Covers procedures for shutting down the turbocharger and fitting a cover plate.

Mothballing the turbocharger

Taking the engine out of operation for up to 12 months

Provides mothballing measures for engines taken out of operation for up to 12 months.

Taking the engine out of operation for more than 12 months

Outlines alternatives and measures for mothballing turbochargers for over 12 months.

Disposing of turbocharger components

Spare parts

Ordering spare parts

Specifies data required for ordering spare parts and storage guidelines.

View of turbocharger showing part numbers

Provides an exploded view of the turbocharger with numbered parts.

View of cartridge group showing part numbers

Shows an exploded view of the cartridge group with numbered parts.

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