XIO USER MANUAL | 2106424MNAB | 3
3.3
Unpack and inspect..................................................................................................... 27
3.4 Basic hardware installation ........................................................................................... 28
3.4.1 Ground the controller ..................................................................................... 28
3.4.2 Standalone mounting ..................................................................................... 28
3.4.3 Mounting when using an enclosure ................................................................... 29
3.4.4 Wire serial communication ports ....................................................................... 29
3.4.5 Connect TFIO modules.................................................................................... 32
3.5 Power the XIO ........................................................................................................... 33
3.5.1 Power-on sequence ........................................................................................ 34
3.5.2 Power with external power source .................................................................... 34
4 Startup ............................................................................................................................ 35
4.1 Download PCCU32 from the ABB global website ............................................................... 35
4.2 Install PCCU32 ........................................................................................................... 37
4.3 Establish local communication ...................................................................................... 38
4.3.1 Using the USB port ........................................................................................ 38
4.3.2 Using the Ethernet ports ................................................................................. 40
4.4 Change PCCU to Expert view (required) ......................................................................... 43
4.5 Configure basic XIO parameters .................................................................................... 44
4.6 Configure network communication (4-port switch mode) ................................................... 46
4.6.1 Sample connections ....................................................................................... 46
4.6.2 Configuration overview ................................................................................... 47
4.6.3 Configure the XIO .......................................................................................... 48
4.6.4 Configure the RMC ......................................................................................... 51
4.7 Configure serial communication applications (COM ports on XIO-04 and XIO-08)................... 58
4.7.1 Configure COM port for communication with ABB devices...................................... 59
4.7.2 Configure XIO application export ...................................................................... 71
4.7.3 Verify XIO application export on the RMC ........................................................... 72
4.7.4 Configure measurement applications to use XIO values ........................................ 75
4.8 Configure Ethernet-Serial Passthrough ........................................................................... 76
4.8.1 Configure the XIO .......................................................................................... 77
4.8.2 Configure the RMC ......................................................................................... 84
4.8.3 Configure the peripheral ................................................................................. 89
4.8.4 Configure measurement applications to use XIO values ........................................ 90
4.9 Configure the I/O Interface for TFIO module support ........................................................ 91
4.9.1 Connect the TFIO modules to the XIO ............................................................... 92
4.9.2 Add and export the I/O Interface application ...................................................... 93
4.9.3 Verify TFIO module detection on XIO ................................................................ 95
4.9.4 Clear the Fail Safe Watchdog alarm (remote TFIO control) .................................... 98
4.9.5 Clear the Fail Safe Watchdog alarm (local TFIO control) ...................................... 100
4.9.6 Verify I/O interface application export on RMC ................................................... 102
5 Calibration ..................................................................................................................... 103