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Ace AT Series User Manual

Ace AT Series
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Model AT Series Rotary
Accumulation Table
Installation and Maintenance Manual
REV 4-11-2019 Automated Cells & Equipment, Inc.
9699 Enterprise Drive
Painted Post, NY 14870
P: 607.936.1341 F: 607.936.1531

Questions and Answers:

Ace AT Series Specifications

General IconGeneral
BrandAce
ModelAT Series
CategoryIndoor Furnishing
LanguageEnglish

Summary

Section 1 - Introduction

How to Use This Manual

Guidance on using the manual for installation and maintenance of AT Rotary Accumulation Tables.

Specifications Overview

Overview of table sizes and top configurations available for AT Rotary Accumulation Tables.

Section 3 - Specifications

AT24 Specifications

Detailed specifications for the AT24 model, including table top, drivetrain, capacity, and frame.

AT36 Specifications

Detailed specifications for the AT36 model, including table top, drivetrain, capacity, and frame.

AT48 Specifications

Detailed specifications for the AT48 model, including table top, drivetrain, capacity, and frame.

AT60 Specifications

Detailed specifications for the AT60 model, including table top, drivetrain, capacity, and frame.

AT72 Specifications

Detailed specifications for the AT72 model, including table top, drivetrain, capacity, and frame.

Section 4 - Unpack/Uncrate

Unpacking Instructions

Procedure for carefully unpacking the rotary accumulation table and checking for damage.

Section 5 - Setup

Floor Locks

Instructions on how to position and lock the rotary accumulation table using its swivel casters.

Height Adjustment

Steps for adjusting the working height of the rotary accumulation table using the manual lift.

Section 6 - Operation

Applying Power

Procedure for connecting and applying power to the rotary accumulation table.

Power On and Speed Adjustment

How to power up the table and adjust turntable speed using the speed control knob.

Section 7 - Safety

Part Diverter Adjustment

Adjusting the part diverter rail to move accumulated parts to the center of the rotary table.

Drip Tray Conversion Kit

Information about the optional kit for collecting run-off fluid from damp or wet parts.

General Safety Precautions

Essential safety guidelines for operating the rotary accumulation table, including locking casters and securing attire.

Section 8 - Maintenance

Cleaning the Unit

Guidelines for keeping the rotary accumulation table clean and free of debris for optimal operation.

Lubrication AT24, AT36

Information on gearbox lubrication for AT24 and AT36 models, noting it is lubricated-for-life.

Lubrication AT48, AT60, AT72

Procedure for checking and maintaining gearbox oil levels for AT48, AT60, and AT72 models.

Manual Lift

Troubleshooting and maintenance for the manual lift mechanism of the rotary table.

Turntable Top Removal

Instructions on how to remove the turntable top for cleaning or maintenance purposes.

Variable Speed Controller (KBWM-120)

Overview and specifications for the KBWM-120 variable speed controller.

Model and Voltage Rating

Details on model numbers and corresponding voltage ratings for the speed controller.

Electrical Ratings and Charts

Electrical specifications, resistor charts, and fuse selection for the speed controller.

Control Layout and Wiring

Diagrams showing the control layout and AC line/armature connection for the speed controller.

Accel and Decel Trimpot Adjustment

Instructions for adjusting acceleration and deceleration trim pots on the speed controller.

Troubleshooting

Common Issues and Solutions

Lists common operational problems and their corrective actions for the rotary accumulation table.

Section 9 - Contact Information

Service and Support Contacts

Contact details for Michael Lucey, Al Herzog, and Jim Morris for support and inquiries.

Section 10 Recommended Spare Parts list

Service Technician Contact

Information and phone number for reaching a service technician during office hours.

Common Spare Parts (All Models)

List of common spare parts applicable to all models of the AT Rotary Accumulation Table.

Spare Parts for AT24, AT36

Specific recommended spare parts for the AT24 and AT36 models.

Spare Parts for AT48, AT60

Specific recommended spare parts for the AT48 and AT60 models.

Appendix A: Leeson SM4 VFD

SM4 Drive Parameters and Settings

Information and settings for the Leeson SM4 VFD controller, including speed and parameter adjustments.

Default Parameters

Default parameter values for the Leeson SM4 VFD controller, covering frequency, time, and voltage.

Appendix B: Manufacturers Data Sheets

Manufacturer Component Data Sheets

Contains manufacturer's data sheets for components used in the AT Rotary Accumulation Table.