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Adtech CNC9960 - User Manual

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ADTECH 9 Series
CNC Maintenance Manual

Table of Contents

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Adtech CNC9960 Specifications

General IconGeneral
Minimum Input Unit0.001 mm
Input Voltage220VAC
Rapid Traverse Override25%, 50%, 100%
Feedrate Override0-150%
InterpolationLinear, Circular
PLC FunctionBuilt-in
DisplayLCD
Communication InterfaceRS232
Positioning Accuracy±0.005mm

Summary

Precautions and Explanations

Transport and storage

Guidelines for safe handling and storage of the product package and components.

Open-box inspection

Procedure for verifying product integrity and checking for transport damage after unboxing.

Wiring

Ensuring proper and safe electrical connections by specialized personnel.

Overhauling

Safety measures and procedures for performing maintenance and component replacement.

Miscellaneous

General operational notes and precautions for system use and maintenance.

Foreword

System technical characteristics

System technical parameters

Details on control axes, input instructions, feeding, manual operations, and interpolation.

System operating condition

Specifies operating voltage, temperature, humidity, and environmental requirements.

System function

Overview of system capabilities including self-diagnosis, compensation, and instruction systems.

Operating panel

ADTCNC96 series system LCD;keypad

Description and diagram of the LCD and keypad interface for ADTCNC96 systems.

ADTCNC99 and 98 series system LCD;keypad

Description and diagram of the LCD and keypad interface for ADTCNC99 and 98 series.

System menus

Explanation of the cascading menu structure and available main menus.

Operating keys

Definition and purpose of various keys on the CNC system's operating panel.

Manual operation

Returning to reference point manually

Procedure for manually homing the machine axes to their reference points.

Each axis returns to reference point separately

Steps to return individual axes to their reference point manually.

Each axis return to reference point simultaneously

Steps to return all axes to their reference point simultaneously.

Reset machine tool position

Procedure for resetting the machine tool's current position to origin.

Reset relative position manually

Manually resetting the relative position of axes to zero.

Continuous feeding manually

Manual control of tool movement along axes using operation panel or handwheel.

Single-step feeding

Moving the tool in small, specified increments with each key press.

Handwheel feeding

Using a handwheel for precise manual control of axis movement.

Manual auxiliary function operation

Operation of auxiliary functions like coolant, lubricant, and spindle control.

Tool setting

Procedures for setting tool parameters, crucial for machining precision.

Data entry

Methods for entering and modifying coordinate data and parameters.

Coordinate Parameter

Configuration of extended offset coordinates for the system.

Data settings

Setting tool compensation and system parameters for optimal operation.

System shortcuts

Description of quick operations and key combinations for system efficiency.

Automatic Operation

Memory operation

Operating the machine using programs stored in system memory.

MDI operation

Executing single G-code instructions manually via the MDI interface.

USB disk DNC operation

Running programs directly from a USB disk without saving to CNC memory.

Speed rate adjustment

Adjusting feeding and spindle rotation speeds during automatic or manual operation.

SBK function

Enabling single-block step-by-step program execution for checking.

BDT function

Disabling specified lines in a program by using the BDT function.

Stopping automatic operating

Methods to stop automatic operation using program commands or panel keys.

Safe operation

Emergency stop

Immediate system halt and output shutdown using the emergency stop button.

Hard limit over travel

System alarms and behavior when physical travel limit switches are activated.

Soft limit over travel

System alarms and deceleration when programmed travel limits are reached.

Alarm and self-diagnosis function

NC program execution alarm error

List of G-code program running alarm codes and their meanings.

System environment alarm content codes

List of system environment alarm codes and their descriptions.

Alarm processing

Procedures for identifying, clearing, and resolving system alarms.

Self-diagnosis function

Using the system's self-diagnosis feature to check processes and troubleshoot issues.

Program saving & editing

Saving the program in the memory

Methods for creating and saving NC programs using keypad or network input.

Editing & modifying programs

Procedures for editing, copying, pasting, and deleting program lines.

Deleting files

Steps for removing programs and files from the system memory.

Main interfaces of the system

Position Interface

Display of current machine tool coordinates: absolute, relative, and comprehensive.

Edit

Interface for editing program information and content in the work area.

MDI interface

Interface for executing single G-codes and program blocks manually.

File management

Managing system files, including copying, pasting, and upgrading software.

Graphic Simulation

Functionality to simulate NC processing programs and visualize tool paths.

Parameter Interface

Accessing and configuring system parameters like comprehensive, axis, and management settings.

System maintenance

Restart

Procedure for restarting the CNC system through the software interface.

System upgrade

Steps for upgrading the system software using a USB disk.

Reset

Restoring system parameters to default values and restarting the system.

Parameter backup and restore

Procedures for backing up and restoring system parameters to maintain configurations.

Enter BIOS

Accessing the system's BIOS for maintenance, upgrades, and disk operations.

System parameters

Parameter index list

Comprehensive list of all system parameters with descriptions and default values.

Comprehensive parameter (P1.)

Detailed settings for comprehensive system functions and operations.

Axis parameter configuration (P2.)

Configuration parameters specific to each axis's movement and control.

Management parameter (P3.)

Parameters related to system management, user access, and initialization.

Tool magazine parameter (P4.)

Parameters for configuring the tool magazine and its operations.

Spindle parameters (P5.)

Parameters for controlling spindle speed, rotation, and related functions.

Hardware interface definition and connection instructions

Installation Layout

Overview of the physical layout and connection points for external interfaces.

Interface Definition

Detailed definitions and descriptions of various hardware interfaces and connectors.

Electrical connection diagram

Schematic diagrams illustrating the electrical connections for system components.

CNC9 Series Hardware Interface Instructions

External Interface Diagram

Diagram showing the external interface connections for CNC9 series controllers.

Motor driver control interface

Definitions for motor driver control interface signals and connections.

Digital input interface

Details on the digital input interface, including limit signals and definitions.

Digital output interface

Wiring and function definitions for the digital output interface.

Handheld box interface

Definition of signals and connections for the handheld operator's interface.

Analog output interface

Wiring diagram and definition for the analog output interface.

Spindle encoder interface

Definition and wiring for the spindle encoder interface.

ADT9163 splitter wiring diagram

Wiring diagram for the ADT9163 splitter, used for signal distribution.

ET102 A splitter wiring diagram

Wiring diagram for the ET102A splitter, used for signal distribution.

ET202 A splitter wiring diagram

Wiring diagram for the ET202A splitter, used for signal distribution.

Transmission of Computer NC Program Network to the System

System IP Settings

Configuration of IP addresses and network settings for PC communication.

Appendix-Common Servo Wiring Diagrams

Pulse control port wiring definition

Wiring definitions for pulse control ports across various servo driver brands.

System maintenance

Restart

Procedure for restarting the CNC system through the software interface.

System upgrade

Steps for upgrading the system software using a USB disk.

Reset

Restoring system parameters to default values and restarting the system.

Parameter backup and restore

Procedures for backing up and restoring system parameters to maintain configurations.

Enter BIOS

Accessing the system's BIOS for maintenance, upgrades, and disk operations.

System parameters

Parameter index list

Comprehensive list of all system parameters with descriptions and default values.

Comprehensive parameter (P1.)

Detailed settings for comprehensive system functions and operations.

Axis parameter configuration (P2.)

Configuration parameters specific to each axis's movement and control.

Management parameter (P3.)

Parameters related to system management, user access, and initialization.

Tool magazine parameter (P4.)

Parameters for configuring the tool magazine and its operations.

Spindle parameters (P5.)

Parameters for controlling spindle speed, rotation, and related functions.

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