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Adtech CNC9640 - User Manual

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ADTECH 9 Series
CNC Maintenance Manual

Table of Contents

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Adtech CNC9640 Specifications

General IconGeneral
Minimum input unit0.001 mm
Tool magazine controlYes
Input Voltage220VAC
Control axes4
Linkage axes4
PLCBuilt-in
Spindle override50%~120%
Interpolation modeLinear, Circular, Helical
Communication interfaceUSB
Programming languageG-code

Summary

Precautions and Explanations

Transport and Storage Precautions

Guidelines for safe handling and storage of product packages.

Open-Box Inspection Procedures

Steps for checking package contents and identifying transport damage.

Wiring and Grounding Guidelines

Requirements for safe electrical wiring and ensuring proper grounding resistance.

Overhauling and Maintenance Safety

Safety measures to follow during machine maintenance and component replacement.

General Operational Precautions

Miscellaneous safety and operational guidelines for system use.

System Technical Characteristics

System Technical Parameters Overview

Detailed specifications for control axes, input, feeding, and interpolation.

System Operating Conditions

Environmental requirements including voltage, temperature, and humidity.

System Functions and Features

Overview of system capabilities like self-diagnosis, compensation, and instruction sets.

Operating Panel and User Interface

LCD;Keypad Interfaces (ADTCNC96;99;98 Series)

Description of the system's LCD screens and keypad layouts for different models.

System Menu Navigation

How to navigate through the system's cascading menus and submenus.

Operating Keys and Their Functions

Definition and purpose of various keys on the operating panel.

Manual Operation Guide

Returning to Reference Point

Procedures for manually homing machine axes to their reference points.

Resetting Machine Tool Position

Steps to reset the machine tool's current position to origin or relative zero.

Feeding and Movement Control

How to perform continuous, single-step, and handwheel feeding operations.

Auxiliary Functions and Tool Setting

Using manual auxiliary functions and performing tool setting procedures.

Automatic Operation Modes

Memory, MDI, and USB Disk DNC Operation

How to run programs from memory, MDI, and USB disk.

Speed Rate Adjustment and Block Control

Adjusting feed and spindle rates, and using SBK/BDT functions.

Stopping Automatic Operation

Methods for pausing, stopping, or ending automatic program execution.

Safety and Alarm Management

Emergency Stop and Travel Limit Safety

Procedures for emergency stops and handling hard/soft travel limit alarms.

Alarm and Self-Diagnosis Functions

Overview of alarm codes, processing, and system self-diagnosis capabilities.

Program Management and Editing

Saving and Editing NC Programs

How to create, edit, save, and manage programs via keypad or network.

File Transfer and Management

Copying files from USB, reading programs, and deleting files.

System Interfaces and Parameter Settings

Position and Edit Interface Details

Navigation and display of position, edit, MDI, and file management interfaces.

Graphic Simulation and Parameter Interface

Using graphic simulation and accessing system parameter settings.

Detailed Parameter Configuration

Comprehensive, Axis, Management, Tool Magazine, Spindle, IO, and Compensation parameters.

System Maintenance Procedures

Restart, Upgrade, and Reset Operations

Steps for system restart, software upgrade, and parameter reset.

Parameter Backup, Restore, and BIOS Access

How to back up/restore parameters and access the system BIOS.

In-Depth System Parameter Reference

Comprehensive Parameter Index (P1.)

Detailed listing and configuration of comprehensive system parameters.

Axis Parameter Configuration (P2.)

Configuration settings for each machine axis, including limits and speeds.

Management, Tool Magazine, Spindle, Port Parameters (P3-P6)

Parameters for system management, tool handling, spindle control, and I/O ports.

Hardware Interface and Connection Guide

Installation Layout and Precautions

Diagrams and guidelines for installing the CNC system and its components.

Interface Definitions

Detailed pinouts and definitions for various hardware interfaces.

Electrical Connection Diagrams

Schematic diagrams for power, servo, step motor, and splitter connections.

CNC9 Series Hardware Interfaces

External Interface Diagrams

Overview of external connection ports for CNC9 series controllers.

Motor Driver and Digital Interfaces

Details on motor driver, digital input/output, and handheld box interfaces.

Analog, Encoder, and Splitter Interfaces

Wiring for analog outputs, spindle encoders, and splitter modules.

Network Communication and IP Settings

System IP Settings and Network Connection

Configuring network settings and verifying connectivity using IPCONFIG and ping.

Appendix: Wiring Diagrams

Common Servo Wiring Diagrams

Wiring definitions for common servo drivers from various manufacturers.

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