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Adtech CNC9 Series User Manual

Adtech CNC9 Series
249 pages
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ADTECH 9 Series
CNC Maintenance Manual

Table of Contents

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Adtech CNC9 Series Specifications

General IconGeneral
BrandAdtech
ModelCNC9 Series
CategoryControl Systems
LanguageEnglish

Summary

Precautions and Explanations

Transport and Storage Precautions

Guidelines for safely transporting and storing the product to prevent damage and ensure proper condition.

Open-Box Inspection Procedures

Steps for checking the product upon unboxing to confirm integrity and identify any transport-related damages.

Wiring Safety and Best Practices

Essential rules and considerations for electrical wiring and inspection to ensure safety and correct functionality.

Overhauling and Component Replacement Safety

Safety measures and procedures to follow during machine overhauling or component replacement to prevent hazards.

Miscellaneous Operational Precautions

General safety guidelines for system operation, including housing, power, and environmental considerations.

Maintenance Guidelines

Recommendations for routine inspection and regular checks to maintain system performance and longevity.

Foreword

System Technical Characteristics

System Technical Parameters

Detailed specifications and parameters defining the system's technical capabilities and performance metrics.

System Operating Conditions

Information on the environmental and operational conditions required for the system to function correctly.

System Functionality Overview

Description of the core functions and features integrated into the CNC system for various operations.

Manual Operation Procedures

Manual Reference Point Return

Step-by-step guide for manually returning machine axes to their reference points for calibration.

Separate Axis Reference Point Return

Procedure for returning each machine axis to its reference point individually.

Simultaneous Axis Reference Point Return

Method for initiating the reference point return sequence for all axes concurrently.

Reset Machine Tool Position

Instructions on how to reset the machine tool's current position, often used to set a new origin.

Manual Relative Position Reset

Procedure to reset the relative position of axes, useful for displacement measurements.

Continuous Manual Feeding

How to move the tool continuously along selected axes using manual controls.

Single-Step Feeding Operation

Guide on performing precise movements using single-step increments for fine adjustments.

Handwheel Feeding Control

Instructions on using the handwheel for precise manual control of machine axis movement.

Manual Auxiliary Function Operation

Details on operating auxiliary functions such as coolant, lubricant, and spindle control manually.

Tool Setting Procedures

Comprehensive guide on performing tool setting operations for accurate machining.

Coordinate Parameter Settings

Configuration options for coordinate systems, including offsets and parameters for precise positioning.

Data Settings Management

Procedures for setting and managing various data parameters, including tool compensation.

Automatic Operation Modes

Memory Operation

How to operate the machine using programs stored in the system's memory.

MDI Operation

Procedure for executing single G-code instructions manually via the MDI interface.

USB Disk DNC Operation

Steps for operating the machine using programs directly from a USB disk.

Stopping Automatic Operation

Methods and commands for safely stopping or pausing automatic machining processes.

Safe Operation Guidelines

Emergency Stop Functionality

Information on the emergency stop button and its immediate effect on system outputs.

Hard Limit Over Travel Protection

How the system handles and alarms for hard limit switch activations on machine axes.

Soft Limit Over Travel Protection

Explanation of soft limit parameters and how they prevent over-travel by decelerating axes.

Alarm and Self-Diagnosis Functions

NC Program Execution Alarm Errors

List of alarm codes related to NC program execution errors and their meanings.

Alarm Processing Procedures

Steps to follow for diagnosing, clearing, and resolving system alarms effectively.

System Self-Diagnosis Function

How to use the system's self-diagnosis feature to check for operational issues.

Program Saving and Editing

Saving Programs to Memory

Methods for saving CNC programs into the system's memory via keypad or network.

Editing and Modifying Programs

Detailed instructions on editing existing NC programs using the system's interface.

Main System Interfaces

Position Interface Overview

Display of current machine tool coordinates, including absolute and relative positions.

Edit Interface Functions

Navigating and using the program editing interface for NC code modification.

File Management Operations

Managing CNC program files, including copying, pasting, and deleting from various storage locations.

Parameter Interface Access

Accessing and navigating the system's parameter settings interface for configuration.

System Maintenance Procedures

System Restart and Upgrade

Steps for restarting the system and performing software upgrades via USB.

Parameter Backup and Restore

Instructions on backing up and restoring system parameters for data safety.

System Parameters Reference

Parameter Index List

A comprehensive list of system parameters with their corresponding S/N, description, and page.

Comprehensive Parameters (P1.)

Detailed parameters covering basic operation, spindle, handwheel, and tool magazine settings.

Axis Parameter Configuration (P2.)

Parameters related to axis control, limits, acceleration, and home settings.

Management Parameters (P3.)

Parameters for system identity confirmation, initialization, and user management.

Port Configuration (P6.)

Settings for configuring system input and output ports for various hardware functions.

Hardware Interface Definitions and Connections

Installation Layout Diagrams

Diagrams illustrating the physical layout of external interfaces on the CNC controller.

Interface Pin Definitions

Detailed pin definitions and functions for various hardware interfaces like motor drivers and I/O.

Electrical Connection Diagrams

Schematic diagrams showing electrical connections for system components and peripherals.

CNC9 Series Hardware Interface Instructions

External Interface Diagram

Visual representation of the external interface connectors and their assignments.

Motor Driver Control Interface

Detailed definitions for the motor driver control interfaces for axis connections.

ADT9163 Splitter Wiring Diagram

Wiring diagram for the ADT9163 splitter, detailing input and output connections.

ET102A Splitter Wiring Diagram

Wiring diagram for the ET102A splitter, specifying port names and functions.

ET202A Splitter Wiring Diagram

Wiring diagram for the ET202A splitter, outlining basic and extended input/output definitions.

Computer NC Program Network Transmission

System IP Settings Configuration

Guide on configuring system IP settings for network communication with computers.

Appendix: Common Servo Wiring Diagrams

Pulse Control Port Wiring Definition

Defines the wiring for pulse control ports used with various servo drivers.

ADTECH QS/QX/Shanyang Servo Driver Wiring

Wiring diagrams for ADTECH QS, QX, and Shanyang servo drivers.

Yaskawa, Matsushita, Fuji, TECO Servo Wiring

Wiring information for common servo drivers from Yaskawa, Matsushita, Fuji, and TECO.

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