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Adtech DJ8849V1-A01 - User Manual

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I
TV5600-B01 Series
Dispensing Control System
User Manual

Table of Contents

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Adtech DJ8849V1-A01 Specifications

General IconGeneral
BrandAdtech
ModelDJ8849V1-A01
CategoryControl Systems
LanguageEnglish

Summary

Precautions and Explanations

Chapter 2: System Overview (Continued)

Handheld Box Button Layout

Layout and function of buttons on the TV5600DJ handheld box.

Motion Control Key Functions

Explanation of manual motion control keys for axis movement.

Chapter 4: Mechanical Structure Configuration

Extrusion Function Setup

Setting up the extrusion function for three-axis, four-axis, and six-axis systems.

Chapter 4: Mechanical Structure Configuration (Continued)

Glue Gun and Workpiece Rotation Setup

Configuring glue gun and workpiece rotation, including number of axes and machine type.

Visual Dispensing Setup

Changing system function to visual dispensing.

Chapter 5: Reset Settings

Chapter 5: Reset Settings (Continued)

System Reset Procedure and Troubleshooting

Performing system reset and troubleshooting common reset issues.

Origin and Limit Signal Testing

Testing origin and limit switch signals for proper installation.

Chapter 6: Basic Teaching Methods

Chapter 6: Basic Teaching Methods (Continued)

Editing Dispensing Paths: An Example

Step-by-step guide to teaching a dispensing path through examples.

Teaching Dispensing Path Points (Step 1)

Teaching the first programming point by moving the needle to position '1'.

Teaching Dispensing Path Points (Steps 2-4)

Teaching points 2, 3, and 4 of the dispensing path.

Teaching Dispensing Path Points (Steps 5-6)

Teaching points 5 and 6, and saving the path.

Array Copy Function

Copying graphics into multiple copies in an array.

Modifying Programming Points

Adjusting programming point parameters like coordinates and glue timing.

Advanced File Editing Features

Overview of advanced file editing functions available.

Multiple Array Function

Performing primary, secondary, and third arrays on graphics.

Graphics Translation Function

Adjusting XY coordinates of a graphic uniformly.

Batch Editing Data

Modifying large amounts of data using batch editing.

Chapter 7: File Parameter Settings

Speed Related Parameters

Setting parameters related to track and idle travel speeds.

Chapter 7: File Parameter Settings (Continued)

Glue Open;Close Parameter Details

Parameters for glue jet delays, default point delay, and advance glue time.

Drawing Related Parameters

Setting parameters for drawing mode, height, distance, speed, and delay.

Other File Parameters

Parameters for cycle processing, needle lift, arc speed clamping, and safe height.

Camera Parameter Settings

Setting camera positioning parameters like Mark-1 and multiple MARK points.

Glue Open;Close Parameters

Setting parameters for glue gun opening and closing delays.

Chapter 8: System Settings

Factory Parameters Access

Accessing factory parameters for basic configurations.

Chapter 8: System Settings (Continued)

Motor Feature Parameters

Parameters for pulse equivalent, pulse transmission mode, and reset mode.

Motor Feature Parameter Details

Details on reset direction, origin input port, limit switches, and maximum speed.

Output Port Configuration

Configuring output ports for glue gun, alarms, and motor enable.

Input Port Configuration

Configuring input ports for start, stop, pause, and needle aligning.

Input Port Configuration Details

Detailed description of input port functions like start, stop, and glue gun control.

Input Port Configuration Details (Cont.)

Further details on input port functions, including BCD selection and glue gun signals.

Structure Configuration Settings

Configuring function selection, machine type, and number of positions.

Other Factory Parameters

Parameters for password, language, stop button reset, and jog distance.

Motor Speed Parameters

Settings for starting speed, manual speeds, positioning speed, and acceleration.

Automatic Needle Aligning Settings

Settings for needle alignment, including sensor ports and scanning parameters.

Custom Functions

Enabling and editing custom actions and variable names.

Custom Functions Details

Details on custom actions, variables, and script editing.

Password Management

Setting passwords for different access levels.

Chapter 9: Monitoring Operation

Monitoring Parameters Display

Display of file number, processing time, error code, and batch production.

Chapter 9: Monitoring Operation (Continued)

Monitoring Function Controls

Functions like single-step processing, simulation run, and cycle processing.

Chapter 10: Operation Guidelines

Chapter 10: Operation Guidelines (Continued)

Automatic Needle Alignment

Setup and parameters for automatic needle alignment.

USB Drive Parameters and File Backup

Managing files and backing up data via USB flash drive.

Script Custom Address Content Settings

Cooperating with scripts to develop non-standard items.

Chapter 11: Common Fault Analysis

Fault Analysis and Solutions

Common faults like power issues, connection errors, and motor problems with solutions.

Appendix 1: System Error Code Definitions

System Error Codes 15-56

List of system error codes and their messages.

System Error Codes 128-161

List of system error codes and their messages.

Appendix III: Program Update Method (MCD904, ADT-8849, AMC1600)

Program Update Steps

Steps for connecting and configuring serial communication software.

Appendix III: Program Update Method (MCD904, ADT-8849, AMC1600) (Continued)

Accessing BIOS Interface

How to access the BIOS interface by pressing ESC and entering a password.

Network Connectivity Testing

Testing network connection using ping and accessing via FTP.

Updating Firmware Files

Replacing A9Rom.bin and other firmware files.

Updating BIOS and Application Areas

Updating BIOS, application, and motion algorithm areas.

IP Configuration for Communication

Modifying computer IP and gateway for ADT8849 communication.

Appendix IV: Handheld Box Program Update (TV5600-B01)

Updating via USB Flash Drive

Steps to update the handheld box program using a USB flash drive.

Appendix 5: Remote Program Update via USB

Copying Program Files to USB Drive

Placing 'motion' and 'ADT' folders with firmware files onto a USB drive.

Program Update Procedure

Selecting desired update operations like terminal controller application or script.

Appendix 5: Remote Program Update via USB (Continued)

Program Update Options

Options for updating application, script, motion library, or all files.

Appendix 6: MCD904 Wiring Instructions

Common Input Ports Wiring

Wiring details for common input ports like X home, Y home, and Z home.

Appendix 6: MCD904 Wiring Instructions (Continued)

Extended Input Terminal Pin Descriptions

Pin description for extended input terminals EX_IN16 to EX_IN23.

Controller Internal Input Port Wiring

Wiring method for controller internal input ports.

Common Output Ports Wiring

Wiring details for common output ports like OUT0 to OUT5.

Output Port Wiring Method

Wiring method for open collector output ports.

Stepping Motor Interface

Interface definitions for stepping motors on X, Y, Z, and R axes.

Closed-Loop Feedback Signal Wiring (EN-0)

Wiring definition for closed-loop feedback signals on EN-0 terminal.

EN-1 Terminal Pin Description

Pin description for EN-1 terminal, related to encoder feedback.

EN-3 Terminal Pin Description

Pin description for EN-3 terminal, related to encoder feedback.

ADT-HMI and USB-UART Wiring Instructions

Wiring for ADT-HMI and USB-UART ports on MCD904.

ADT-HMI Connection Wiring

Wiring details for connecting the handheld box TV5310 to ADT-HMI.

USB-UART Wiring for Debugging

Wiring diagram and pin description for USB-UART for software debugging.

EN-2 Terminal Pin Description

Pin description for EN-2 terminal, related to encoder feedback.

Appendix VII: ADT8849 Wiring Instructions

ADT-8849 Input Ports

Pin definitions for ADT-8849 input ports JA and JB.

Appendix VII: ADT8849 Wiring Instructions (Continued)

ADT-8849 Input Port Wiring Method

Wiring method for controller internal input ports.

Appendix VIII: AMC1600 P Wiring Instructions

Appendix VIII: AMC1600 P Wiring Instructions (Continued)

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