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Adtech ADTECH4 CNC Series - User Manual

Adtech ADTECH4 CNC Series
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ADTECH4 Series
CNC Maintenance Manual

Table of Contents

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Adtech ADTECH4 CNC Series Specifications

General IconGeneral
Control Axes4
Control ModeCNC
SeriesADTECH4
Input Voltage220V AC
Operating Temperature0°C to 45°C
Storage Temperature-20°C to 60°C

Summary

Basic Information

Precautions and Explanations

Transport and Storage Guidelines

Guidelines for safe product transport and storage conditions.

Open-Box Inspection Procedures

Steps for checking product integrity and contents after unboxing.

Wiring Safety Guidelines

Rules for safe and correct electrical wiring connections.

Overhauling and Component Replacement Precautions

Safety measures and steps for equipment overhaul and component replacement.

Miscellaneous Operational Precautions

General safety and operational advisories for product use.

1. Foreword

2. System Technical Features

2.1 Technical Parameters

Detailed specifications and parameters of the CNC system's capabilities.

2.2 System Functions

2.2.1 Self-diagnosis Functionality

System checks for CPU, memory, I/O, and other components upon startup.

2.2.2 Compensation Features Overview

Automatic compensation functions for various operational aspects.

2.2.3 Abundant Instruction System

Overview of the CNC system's extensive instruction set capabilities.

2.2.4 Full Chinese Menu Operation

User interface features including Chinese menus and full-screen editing.

2.2.5 Error-Correction Functions

Capabilities for identifying and correcting operational errors.

2.3 System Operating Condition

3. Operating Panel

3.1 ADTCNC46 Series LCD;Button Panel

Description of the control panel layout for ADTCNC46 series.

3.2 ADTCNC49 Series LCD;Button Panel

Description of the control panel layout for ADTCNC49 series.

3.3 System Menus

3.3.1 Auto-monitor Submenu

Submenu for monitoring system status and performance.

3.3.2 Program Editing Submenu

Submenu for editing and managing CNC programs.

3.3.3 Parameters Submenu

Submenu for accessing and configuring system parameters.

3.3.4 Working Coordinate Submenu

Submenu for managing workpiece coordinate systems.

3.3.5 Diagnosis Submenu

Submenu for system diagnostics and error checking.

3.4 Operating Keys

4. Manual Operation

4.1 Returning to Reference Point

Procedure for manually returning axes to their reference or home positions.

4.2 Continuous Feeding Manually

Method for moving tools continuously using manual controls.

4.3 Single Step Feeding

Operation for moving the tool in discrete steps with key presses.

4.4 Hand Wheel Feeding

Using the hand wheel for precise manual tool movement.

4.5 Manual Auxiliary Function Operation

Controls for coolant, lubricant, and spindle rotation in manual modes.

4.6 Tool Setting

4.6.1 Centered (M Series)

Calculating workpiece center for alignment using M series mode.

4.6.2 Tool Regulator (M Series)

Using the tool regulator for setting tool reference points in M series.

4.6.3 Tool Setting by Test Cutting (L Series)

Method for tool setting using test cuts in L series operations.

4.7 Data Settings

4.7.1 Tool Compensation Data Setting

Setting parameters for tool length and radius compensation.

4.7.2 System Parameter Setting

Modifying various system configuration parameters.

4.8 System Shortcuts

5. Automatic Operation

5.1 Memory Operation

Operating the CNC system using programs stored in memory.

5.2 MDI Operation

Manual Data Input mode for direct program execution.

5.3 USB Disk DNC

Running programs directly from a USB disk.

5.4 Speed Rate Adjustment

Adjusting feeding and spindle speeds during operation.

5.5 Run Idle

Reserved function for idle run states.

5.6 SBK Function

Single Block execution mode for program step-through.

5.7 BDT Function

Function to invalidate program lines starting with '/'.

5.8 Stopping Automatic Operating

Methods for stopping automatic program execution.

6. Safe Operation

6.1 Emergency Stop

Procedure for immediate system shutdown using the E-stop button.

6.2 Hard Limit Over Travel

Handling system alarms related to physical axis travel limits.

6.3 Soft Limit Over Travel

Managing alarms triggered by software-defined travel limits.

7. Alarm and Self-diagnosis Function

7.1 NC Program Execution Alarms

List and explanation of alarms during NC program execution.

7.2 System Environment Alarms

Alarms related to system operating conditions and limits.

7.3 Alarm Processing

Procedures for handling and clearing system alarms.

7.4 Self-diagnosis

Using the system's diagnostic function for troubleshooting.

8. Program Saving & Editing

8.1 Saving Programs in Memory

Methods for saving CNC programs into system memory.

8.2 Reading Programs into Work Area

Loading programs from memory or USB into the active work area.

8.3 Editing & Modifying Programs

Procedures for editing and modifying existing CNC programs.

8.4 Deleting Files

Steps for removing programs and files from system memory.

9. Main Interfaces of the System

9.1 Position Interface

Displays current machine tool coordinates (absolute, relative, comprehensive).

9.2 Programming Interface

Interface for viewing and editing CNC programs in the current workpiece.

9.3 MDI Interface

Manual Data Input mode for writing and executing G-code commands.

9.4 File Management

Interface for managing system files, including USB and PC connections.

9.5 Graphic Simulation

Function to simulate NC processing programs for verification.

9.6 Parameter Interface

Accessing and viewing system parameters like comprehensive, axis, and port settings.

9.7 Compensation Interface

Setting tool length, radius, and other compensation values.

9.8 Workpiece Coordinate System Setting

Configuring workpiece coordinate systems and related parameters.

9.9 Controller Diagnosis Interface

Interface for diagnosing alarms, inputs, outputs, and DA signals.

9.10 Macro Variable View Interface

Viewing and managing macro variables within the system.

9.11 Current Mode Instruction Info

Displaying current G-code modes and instructions.

10. System Maintenance

10.1 Restart Procedure

Procedure for restarting the CNC system.

10.2 System Upgrade Process

Steps for upgrading the system software via USB.

10.3 Resetting the System

Restoring default parameters and resetting the system.

10.4 Parameter Backup & Restore

Operations for backing up and restoring system parameters.

10.5 Entering BIOS Interface

Accessing the BIOS for system maintenance and upgrades.

11. System Parameters

11.1 Parameter Index List

Comprehensive list of system parameters, their descriptions, and effective modes.

11.2 General Parameters (P1.)

Configuration of general system parameters like speed and home mode.

11.3 Axis Parameter Configuration (P2.)

Settings for axis-specific parameters like instruction frequency and acceleration.

11.4 Management Parameters (P3.)

Parameters for managing user access, system initialization, and security.

11.5 Tool Magazine Parameters (P4.)

Parameters related to the tool magazine's configuration.

11.6 Principal Axis Parameters (P5.)

Parameters controlling the behavior and settings of the principal axis.

11.7 Port Configuration (P6.)

Settings for configuring system input and output ports.

12. Hardware Interface Definition and Connection Instructions

12.1 Installation Layout

Diagrams and descriptions of external interface connections.

12.1.3 46 Series Mounting Dimensions

Physical dimensions for mounting the 46 series controller.

12.1.4 49 Series Mounting Dimensions

Physical dimensions for mounting the 49 series controller.

12.1.5 Installation Precautions

Guidelines for proper installation to ensure system stability and performance.

12.2 Interface Definition

12.2.1 Motor Drive Control Interface

Wiring and definition for motor drive control connections.

12.2.2 Digital Input Interface

Definition and wiring for digital input signals, including limit switches.

Default Input Port Configuration of 46 M Series

Pin assignments for default digital inputs on 46M series.

Default Input Port Configuration of 46 L Series XS5

Pin assignments for default digital inputs on 46L series XS5.

Default Input Port Configuration of 49 M Series XS7

Pin assignments for default digital inputs on 49M series XS7.

Expanded Input Port Configuration of 49 M Series XS14

Pin assignments for expanded digital inputs on 49M series XS14.

12.2.3 Digital Output Interface

Definition and wiring for digital output signals.

Default Output Port Configuration of M Series Milling Machine

Pin assignments for default digital outputs on M series milling machines.

Default Output Port Configuration of M Series CNC4960(XS15)

Pin assignments for default digital outputs on CNC4960(XS15).

Default Output Port Configuration of L Series (Lathe)

Pin assignments for default digital outputs on L series lathes.

12.2.4 Handheld Box Interface

Definition and wiring for the handheld control box interface.

12.2.5 Analog Output Interface (46 Series XS8)

Wiring and definition for analog output signals.

12.2.6 Principal Axis Encoder Interface

Wiring and definition for principal axis encoder connections.

12.2.7 RS232 Transmission Interface

Definition and wiring for the RS232 serial communication port.

12.2.8 USB Memory Connection Interface

Definition and wiring for USB memory device connections.

12.2.9 PC USB Communication Interface

Definition and wiring for PC USB communication.

12.3 Electrical Connection Diagram

12.3.1 Symbol Schematic Diagram

Standard symbols used in electrical diagrams.

12.3.2 Power Connection Diagram

Diagram illustrating the system's power supply connections.

12.3.3 Servo Drive Connection Diagram

Wiring diagram for connecting servo drives.

12.3.4 Step Connection Diagram

Wiring diagram for connecting step motor drives.

12.3.5 IO Electrical Connection Diagram

General electrical connection diagram for I/O signals.

12.3.6 ADT9163 Splitter Wiring Diagram

Wiring diagram for the ADT9163 splitter module.

12.3.7 ET102 A Splitter Wiring Diagram

Wiring diagram for the ET102A splitter module.

12.3.8 ET202 A Splitter Wiring Diagram

Wiring diagram for the ET202A splitter module.

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