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AEM Performance Electronics 30-3300 User Manual

AEM Performance Electronics 30-3300
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P/N 30-3300
Water/Methanol Injection Kit V2
Standard Controller - Internal MAP
1-Gallon Tank
AEM Performance Electronics
AEM Performance Electronics, 2205 126th Street Unit A, Hawthorne, CA 90250
Phone: (310) 484-2322 Fax: (310) 484-0152
http://www.aemelectronics.com
Instruction Part Number: 10-3300
Document Build 5/14/2020
Instruction
Manual
WARNING!
Improper installation and/or adjustment of this product can result in major engine/vehicle damage. For
technical assistance visit our dealer locator to find a professional installer/tuner near you.
Note: AEM holds no responsibility for any engine damage or personal injury that results from the
misuse of this product, including but not limited to injury or death caused by the mishandling of
methanol.
STOP!
THIS PRODUCT HAS LEGAL RESTRICTIONS.
READ THIS BEFORE INSTALLING/USING!
THIS PRODUCT MAY BE USED SOLELY ON VEHICLES USED IN SANCTIONED COMPETITION WHICH MAY NEVER BE USED
UPON A PUBLIC ROAD OR HIGHWAY, UNLESS PERMITTED BY SPECIFIC REGULATORY EXEMPTION. (VISIT THE “EMISSIONS”
PAGE AT HTTP://WWW.SEMASAN.COM/EMISSIONS FOR STATE BY STATE DETAILS.)
IT IS THE RESPONSIBILITY OF THE INSTALLER AND/OR USER OF THIS PRODUCT TO ENSURE THAT IT IS USED IN
COMPLIANCE WITH ALL APPLICABLE LAWS AND REGULATIONS. IF THIS PRODUCT WAS PURCHASED IN ERROR, DO NOT
INSTALL AND/OR USE IT. THE PURCHASER MUST ARRANGE TO RETURN THE PRODUCT FOR A FULL REFUND.
THIS POLICY ONLY APPLIES TO INSTALLERS AND/OR USERS WHO ARE LOCATED IN THE UNITED STATES; HOWEVER
CUSTOMERS WHO RESIDE IN OTHER COUNTRIES SHOULD ACT IN ACCORDANCE WITH THEIR LOCAL LAWS AND
REGULATIONS.
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AEM Performance Electronics 30-3300 Specifications

General IconGeneral
BrandAEM Performance Electronics
Model30-3300
CategoryAutomobile Accessories
LanguageEnglish

Summary

STOP!

Legal Restrictions

Product has legal restrictions; must be used in compliance with laws.

Safety Warning

Improper installation can cause major engine/vehicle damage; seek professional help.

Important Safety Notice Regarding Methanol

Methanol Concentration Limit

Recommends not exceeding 50% methanol concentration due to safety risks.

Methanol Hazards

Describes methanol as toxic, flammable, and hazardous if absorbed through skin.

Specifications

Kit Components

Lists key features: 1.15-gallon tank, 200 PSI pump, progressive controller.

Installation

Installation Diagram

Visual guide showing component connections for the injection system.

Controller Mounting Location

Controller must be inside the vehicle, not waterproof.

Installation Checklist

Install Tank

Mount tank below injection point to prevent fluid leakage into intake tract.

Install Pump

Select location near and below tank, fasten securely.

Install Controller

Mount controller inside cabin, connect wiring per diagram.

Flush Tank

Fill tank with water, use TEST button to flush system before installing nozzle.

Connect Nozzle to System

Connect nozzle to hose, test system with water.

System Check

Verify system operation, check for leaks, use desired fluid.

Install Nozzle

Mount nozzle above tank, before throttle plate, after MAF/intercoolers.

Tune Engine

Engine tuning is required for optimal power gain with the system.

Pump and Tank Install

Tank and Pump Mounting Requirements

Tank must be below injection point; pump near tank and at or below fluid level.

Tank Mounting

Instructions for mounting the 1.15-gallon tank, emphasizing correct orientation and hardware.

Optional 5-Gallon Tank Install

Guidelines for installing an optional 5-gallon tank, stressing proper mounting.

Controller Install

Controller Mounting and Wiring

Mount controller inside driver's compartment; use appropriate gauge wire.

Progressive Controller Installation

Controller Pinout and Connections

Details pin assignments, wire gauges, colors, and connections for the controller.

External LED Installation

Guidance on mounting the external LED and connecting it to indicate system status.

Boost Pressure Hose Connection

Instructions for connecting the boost pressure hose to the manifold.

Pump/Tank Flush

System Flushing Procedure

Steps to flush the tank and lines with water using the TEST button.

Nozzle Selection

Selecting the Correct Pintle

Chart to select the appropriate atomizing pintle based on horsepower and boost level.

Nozzle Assembly

Pintle Identification

Visual guide to identify the 250cc, 500cc, and 1000cc pintles by head and stem.

Nozzle Mounting

Nozzle Installation Location

Mount nozzle higher than tank, before throttle plate, after MAF and intercoolers.

Pump/System Check

System Test Procedure

Use TEST button to check pump operation, flow, and for leaks.

Fluid Compatibility

Supported Fluids

Only water and methanol are supported; never use hydrocarbon fuels.

System Errors

Error Codes and Descriptions

Lists error codes, descriptions, controller status, and recommended actions for system faults.

Troubleshooting Diagram

Error Flashing Troubleshooting

Guides users through diagnosing issues based on LED flash codes and error types.

Controller Settings

Progressive Controller Operation

Explains how boost affects fluid injection and the function of the Start/Full PSI knobs.

Status LED Indicator

Describes the function of the on-board Status LED for indicating operation and errors.

Fuse

Controller Fuse Information

Location and type of fuse for the controller, importance for pump operation.

TEST Button

System Testing Procedure

How to use the TEST button to verify system functionality without fluid in the engine.

Short Circuit Self-Diagnostics

Pump Short Circuit Protection

Explains the pump driver's short circuit protection modes and how to enable/disable them.

Linear Flow Output

Flow Curve Comparison

Compares AEM's linear flow output to competitors' non-linear output.

Boost-Safe Output

Boost-Safe Functionality

How Boost-Safe output activates on fluid loss or error to protect the engine.

Solenoid Driver

Solenoid Output Usage

Connects to a solenoid activated when the system pumps fluid.

Non-Progressive Operation

Full-On/Full-Off Mode

How to configure the controller for non-progressive, full-on operation.

Engine Tuning

Tuning for Power Gain

Importance of tuning for aggressive tunes and maximizing power with the system.

AFR and Flow Rate Adjustment

How to set base AFR, adjust injection flow rate via nozzle or PSI settings.

Cold Weather Operation

Freezing Point Chart

Table showing freezing points for different water/methanol mixture concentrations.

Maintenance

Nozzle Cleaning

Instructions for periodic cleaning of the injector nozzle.

Optional System Upgrades

Failsafe Device

Monitors flow, triggers alarms for deviations, PC programmable for safety.

Flow Gauge

Displays real-time flow rate data; filter recommended with gauge.

Injection Filter

Micronic filter to remove particles, enhances system longevity.

Additional Nozzle Kit

Kit includes extra nozzles and hardware for a second nozzle installation.

5-Gallon Tank

Larger capacity tank for increased fluid holding.

12 Month Limited Warranty

Warranty Coverage

Covers defects in material/workmanship for 12 months, limited to repair/replacement.

Warranty Exclusions

Voids warranty for improper use, installation, accident, abuse, or unauthorized alterations.

RMA Process

Procedure for warranty claims, requiring tech line contact and RMA number.

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