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AeroWorks 31% EDGE 540T ARF - User Manual

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AEROWORKS
31% EDGE 540T ARF
ASSEMBLY MANUAL
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Summary

Equipment Requirements

Aileron Servo Requirements

Specifies servo torque and type recommendations for ailerons.

Elevator Servo Requirements

Specifies servo torque and type recommendations for elevators.

Rudder Servo Requirements

Specifies servo torque and type recommendations for rudder.

Throttle Servo Requirements

Specifies servo torque and type recommendations for throttle.

Receiver Battery Recommendation

Recommends a 1700 MA 6 volt pack for receiver batteries.

Wiring Gauge Specification

Emphasizes using heavy gauge wire, specifically 22 gauge.

Fuel Tank and Line Details

Details fuel tank size (24 oz) and fuel line security.

Hardware Package Recommendation

Recommends using the optional Aeroworks hardware package or high-quality alternatives.

Receiver Type Recommendation

Recommends the use of a PCM receiver for optimal performance.

STEP A: Covering Tightening and Re-shrinking

Initial Inspection and Tightening

Instructions for inspecting parts and re-tightening covering for durability.

STEP B: Fuselage Assembly

Cutting Covering for Openings

Guide to cutting covering away from wing/stab tube holes and servo cut-outs.

Rudder Servo Placement Option

Discusses placing rudder servos in the radio compartment for lightweight engines.

STEP C: Wing Assembly

Hinge Installation

Instructions for gluing CA or nylon-pinned hinges into wing and aileron surfaces.

Aileron Servo Installation

Details servo placement, wiring, and securement within the wing panels.

Control Horn Attachment

Guides drilling and tapping for control horn installation on ailerons.

Servo Linkage Setup

Explains setting up linkages using 4-40 rod and clevises for 90-degree alignment.

Linkage Placement Optimization

Advises on positioning linkages on servo arms for optimal throw.

Wing Retainer Dowel Preparation

Details pre-drilling the hardwood dowel for the wing retainer bolt.

Wing Tube Installation

Describes sliding and securing the aluminum tube through the fuselage for wing mounting.

Wing Tube Securing

Guides drilling and tapping the wing tube and dowel for the retainer bolt.

STEP D: Stab and Elevator Assembly

Stab;Elevator Hinge Installation

Instructions for hinging the horizontal stabilizers and elevators.

Elevator Servo Mounting

Details installing servos into the stabilizer halves and routing wiring.

Elevator Control Horn Installation

Guides drilling and tapping for control horn attachment on elevators.

Elevator Linkage Setup

Explains setting up elevator linkages with 4-40 rod and clevises.

Stab Retainer Dowel Preparation

Details pre-drilling the hardwood dowel for the stab retainer bolt.

Stab Tube Installation

Describes sliding and securing the aluminum tube through the fuselage for stab mounting.

Stab Tube Securing

Guides drilling and tapping the stab tube and dowel for the retainer bolt.

STEP E: Engine Box Assembly

Engine Box Side Fabrication

Instructions for cutting and fitting the plywood engine box sides.

Firewall Installation

Details epoxying the firewall into the engine box assembly.

Engine Box Floor Cutting

Guides cutting the engine box floor to the correct length.

Engine Box Floor Assembly

Guides epoxying the engine box floor to the sides and firewall.

Glue Joint Reinforcement

Recommends reinforcing glue joints with balsa and spruce tri-stock.

STEP F: Landing Gear Installation

Axle Preparation and Installation

Covers drilling axle holes and installing axles with thread lock.

Landing Gear Mounting

Details drilling mounting holes and securing the landing gear with bolts and blind nuts.

STEP H: Fin and Rudder Assembly

Rudder Control Horn Setup

Guides installation of the control horn on the rudder using threaded rod.

Fin Mounting

Instructions for trail fitting and epoxying the fin to the fuselage.

Fin;Rudder Hinge Installation

Details locating and gluing hinges into the fin and rudder.

STEP I: Canopy and Hatch Installation

Canopy Preparation

Covers cutting out, trial fitting, and painting the canopy.

Canopy Gluing and Finishing

Instructions for gluing the canopy to the hatch cover and finishing.

STEP J: Cowl Installation

Engine Thrust Line Setting

Specifies engine thrust line, right thrust, and down thrust angles.

Cowl Fitting and Alignment

Guides fitting the cowl to the fuselage and aligning with the spinner.

Cowl Attachment

Details drilling mounting holes and securing the cowl with bolts and washers.

Cowl Haze Removal

Advises on removing shipping haze from the painted cowl using polishing compound.

STEP K: Wheel Pant Installation

Wheel Pant Notching

Describes notching the wheel pant and mounting plate for axle fitment.

Wheel Pant Mounting

Guides drilling holes and securing wheel pants to the gear with bolts.

STEP L: Control Surface Throws

Elevator Throws

Specifies recommended high, low, and 3-D throws for elevator control surfaces.

Rudder Throws

Specifies recommended high, low, and 3-D throws for rudder control surfaces.

Aileron Throws

Specifies recommended high, low, and 3-D throws for aileron control surfaces.

STEP M: Balancing (C.G.)

CG Balancing Procedure

Outlines the process for balancing the aircraft with an empty fuel tank.

CG Location Check

Describes how to check the center of gravity location for proper balance.

STEP N: Flying Characteristics

Flight Performance Overview

Discusses the aircraft's stable flight characteristics and aerobatic capabilities.

AeroWorks 31% EDGE 540T ARF Specifications

General IconGeneral
BrandAeroWorks
Model31% EDGE 540T ARF
CategoryToy
LanguageEnglish

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