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AGT PSG MAK10 User Manual

AGT PSG MAK10
50 pages
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MAK10
Sam
p
le Gas Conditioner
Installation Manual
Operating Manual
Maintenance Manual
Spare Part List
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AGT PSG MAK10 Specifications

General IconGeneral
BrandAGT
ModelPSG MAK10
CategoryAccessories
LanguageEnglish

Summary

EC Declaration of Conformity and CE Marking

Model and Type Identification

Identifies the specific product model, type, manufacturer, and article number.

Manufacturer and Compliance Details

Lists manufacturer details, address, and regulatory compliance statements.

Introduction and Target Audience

Welcome and Product Introduction

Welcomes the customer and introduces the MAK10 sample gas cooler.

Target Groups of Operating Instructions

Defines the intended audience and prerequisites for using the manual.

Warranty and Usage Guidelines

Warranty Conditions

Outlines the terms and conditions of the product warranty, including exclusions.

Proper Use and Safety Warnings

Specifies intended applications, limitations, and warnings for correct usage.

Important Advices and Safety

General Operation Advices

Provides general operational and safety guidelines, including dew point capabilities.

Critical Safety Indications

Highlights critical safety warnings regarding voltage, explosive areas, and interference.

Transport, Delivery, and Storage

Handling and Storage Precautions

Details procedures for safe transport, delivery, and storage of the unit.

Assembly and Installation

Installation Site Requirements

Specifies environmental and physical requirements for installing the unit.

Handling and Mounting Warnings

Provides warnings regarding careful handling and mounting of the cooler.

Feed Lines Connection

Connecting Gas and Condensate Lines

Explains how to connect sample gas inlet, outlet, and condensate lines.

Electrical Connections

Power Supply and Wiring Details

Details electrical connection requirements and safety precautions for power supply.

Remote Monitoring Connection

Contact Strip Configuration

Explains how to connect the contact strip for remote monitoring and fault notification.

System Components

Condensate Discharge and Filter

Describes condensate discharge systems, pumps, and optional filter features.

Optional Components

Flowmeter and Condensate Pre-Separator

Details optional flowmeter and pre-separator components and their functions.

Additional Optional Components

Moisture Sensor and Control Unit

Describes optional moisture sensors and electronic control units for monitoring.

Optional System Enhancements

Acid Injection and Sample Gas Pump

Explains optional acid injection and integrated sample gas pumps for conditioning.

Commissioning Procedures

Pre-Conditions and General Instructions

Lists prerequisites and general instructions before commissioning the device.

Commissioning Sequence

Step-by-Step Start-up Process

Outlines the sequence of operations for initial start-up and commissioning.

Decommissioning and Dismantling

Shutdown and Decommissioning Sequence

Details the steps for safely shutting down and decommissioning the unit.

Unit Dismantling Guidance

Provides guidance on dismantling the unit into homogeneous material groups.

Temperature Monitoring and Error Diagnosis

Digital Display/Control Interface

Introduces the MAK10 digital display and control interface.

Operation Buttons and Modes

Button Functions and Operation Modes

Explains the function of each operation button and mode selection.

Status Indicators and Alarms

Understanding Status Indicators

Describes the meaning of the green, yellow, and red LEDs for status and alarms.

LCD Display Information

LCD Display Elements Explained

Details the various elements displayed on the LCD screen, like temperature and alarms.

Error Diagnosis and Troubleshooting

Fault Finding Checklist

Provides a checklist for diagnosing and resolving common faults and errors.

Service and Maintenance Overview

General Check and Maintenance

Outlines general maintenance advice and safety precautions during service.

Maintenance Plan

Scheduled Maintenance Tasks

Details daily, monthly, and yearly maintenance activities for the unit.

Maintenance Operations

Refrigerating Circuit and Pump Maintenance

Specifies maintenance for the refrigerating circuit, heat exchanger, and condensate pumps.

Fuse Replacement Procedure

Guides on how to safely replace the device fuse.

Specific Service Procedures

Filter Cartridge Replacement

Explains the process for replacing the optional filter cartridge.

Resetting Operating Hours Counter

Details how to reset the service interval and operating hours counter.

Spare Parts

Component Spare Parts Listings

Lists spare parts for display, control, fuse, fan, pump, filter, and sensor.

Additional Spare Parts

Optional Component Spare Parts

Lists spare parts for optional pre-separators, flowmeters, acid injection, and heat exchangers.

Return, Maintenance, and Repair

Packaging and Shipping for Repair

Provides guidance on packaging and shipping devices for maintenance or repair.

Sender and Return-Delivery Address

Specifies the address details for sending and returning the device.

Contamination Declaration

Declaring Device Contamination Status

Outlines the required declaration for device decontamination before return.

Circuit Diagrams

Electrical Wiring Diagrams

Shows the circuit diagram for 230V and 115V power supply configurations.

Circuit Diagram Addendum

Sample Gas Pump Option Circuit

Provides an addendum to the circuit diagram for the sample gas pump option.

RI Flow Schemas

Process Flow Diagrams for Models

Illustrates flow schemas for various MAK10 configurations and options.

Functional Characteristics of Refrigerant Circuit

Functional Operation of the Refrigerant Circuit

Explains the functional characteristics and operation of the refrigerant circuit.

Dimension Sheets

Dimensional Drawings for Key Models

Provides dimension drawings for specific MAK10 models.

Technical Data

Model-Specific Technical Data

Lists technical specifications for various MAK10 models.

General Operational and Electrical Data

Provides general operational, electrical, and connection data for the device.

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