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Air Lift WirelessONE 25981EZ User Manual

Air Lift WirelessONE 25981EZ
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EZ Mount & Upgrade Tank System
25981EZ &
25981
Kit Number
Installation Guide
TOOLS LIST
Description ................................................. Qty
Power drill .............................................................1
1/4", 3/8" Drill bits ..........................................1 ea.
Grinder ..................................................................1
Standard wrench set ............................................1
3/8", 1/2", 5/16", 9/16" Sockets & ratchet .....1 ea.
Description ................................................. Qty
3/32 Hex key ........................................................1
Wire stripping/crimping tool .................................1
Sharp razor knife ..................................................1
Lighter or torch .....................................................1
Teflon tape ............................................................1
MN-1182 • (012212) • ERN 9474
Introduction
WirelessONE™ Tank Systems combine a manifold and compressor into a tank system,
along with wiring harness and accessories needed to connect to vehicle power and air
springs (purchased separately). The upgrade system allows you to upgrade your existing
system into a tank system with all the appropriate integration pieces.
WARNING
DANGER
CAUTION
IMPORTANT: PLEASE READ BEFORE INSTALLING
NOTATION EXPLANATION
Hazard notations highlight information that must be observed to help minimize risk of
personal injury or possible improper installation, which may render the vehicle unsafe.
INDICATES IMMEDIATE HAZARDS WHICH WILL RESULT IN SEVERE PERSONAL INJURY
OR DEATH.
INDICATES HAZARDS OR UNSAFE PRACTICES WHICH COULD RESULT IN SEVERE
PERSONAL INJURY OR DEATH.
INDICATES HAZARDS OR UNSAFE PRACTICES WHICH COULD RESULT IN DAMAGE TO
THE MACHINE OR MINOR PERSONAL INJURY.
IT IS IMPORTANT TO READ AND UNDERSTAND THE ENTIRE INSTALLATION GUIDE
BEFORE BEGINNING INSTALLATION OR PERFORMING ANY MAINTENANCE,
SERVICE OR REPAIR. THE INFORMATION HERE INCLUDES A HARDWARE LIST,
STEP-BY-STEP INSTALLATION INFORMATION AND SAFETY INFORMATION.
USING THE SYSTEM
Refer to the WirelessONE™ User Guide included with this
kit to learn how to operate the system, connect the wireless
controller and connect your mobile device to the system.
WirelessOne User Guide
1
User Guide
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Do you have a question about the Air Lift WirelessONE 25981EZ and is the answer not in the manual?

Air Lift WirelessONE 25981EZ Specifications

General IconGeneral
BrandAir Lift
ModelWirelessONE 25981EZ
CategoryAutomobile Accessories
LanguageEnglish

Summary

Introduction to WirelessONE Tank Systems

Important Installation Prerequisites

Crucial information to read and understand before commencing installation.

System Operation Guide

Guidance on using the WirelessONE system via controller or mobile device.

Hazard Notation Meanings

Explanation of danger, warning, and caution symbols used in the manual.

Required Tools List

List of tools necessary for the installation process.

Wireless ONE Tank Upgrade (25981) Hardware

Hardware Pack 33044 Components

List of hardware items included in pack 33044 for the upgrade system.

Hardware Pack 32028 Components

List of hardware items included in pack 32028 for the upgrade system.

Hardware Pack 32024 Components

List of hardware items included in pack 32024 for the upgrade system.

Hardware Pack 32027 Components

List of hardware items included in pack 32027 for the upgrade system.

Hardware Pack 32041 Components

List of hardware items included in pack 32041 for the upgrade system.

WirelessONE EZ Mount Tank System (25981EZ) Hardware

EZ Mount Kit Hardware Pack 33044

Hardware items from pack 33044 for the EZ Mount system.

EZ Mount Kit Hardware Pack 32028

Hardware items from pack 32028 for the EZ Mount system.

EZ Mount Kit Hardware Pack 32024

Hardware items from pack 32024 for the EZ Mount system.

EZ Mount Kit Hardware Pack 32027

Hardware items from pack 32027 for the EZ Mount system.

EZ Mount Kit Hardware Pack 32046

Hardware items from pack 32046 for the EZ Mount system.

Suggested Component Layout and Routing

Optimizing Wireless Performance

Guidance on ideal tank system placement for optimal wireless signal.

Routing Air Lines and Wiring Safely

Best practices for routing lines and wires, avoiding sharp edges and using grommets.

Component Clearance from Heat Sources

Recommendation to keep components at least 6" from heat sources like exhaust.

Frame Rail Pre-Drilling Safety Check

Ensure frame rail backside is clear of components before drilling.

EZ Mount Bracket Preparation Steps

Vertical Mount Configuration

Steps for preparing the EZ Mount bracket for vertical installation.

Horizontal Mount Configuration

Steps for preparing the EZ Mount bracket for horizontal installation.

Solenoid Bracket Repositioning

Instructions for moving the solenoid bracket for horizontal mounting.

Torque Specs for EZ Mount Screws

Specified torque values for re-assembling the EZ Mount bracket and manifold.

Remote Mount Filter/Switch/Solenoid Assembly

Assembly of Remote Components

Step-by-step instructions for assembling the filter, pressure switch, and solenoid.

Fitting Installation and Sealing

Guidance on installing fittings using tape or pipe dope and ensuring proper orientation.

Securing Filter Assembly to Bracket

Instructions for attaching the filter assembly to its bracket with specific hardware.

Prepare the Air Tank (Tank Kit)

Tank Fitting Orientation

Planning tank mounting direction for proper fitting setup.

Drain Cock and Blow Off Valve Installation

Installing the drain cock and blow off valve on the tank ports.

Manual Fill Port Connection

Connecting an elbow fitting for the manual fill port.

Filter to Manifold Air Line

Connecting the air line from the filter to the manifold assembly.

Tank Preparation for Upgrade Kit

Skipping tank prep steps if using the upgrade kit with a pre-assembled filter.

Periodic Tank Draining Reminder

Warning about the importance of periodically draining the tank to prevent damage.

Compressor Installation and Filter Setup

Compressor Leader Line Fitting

Attaching a fitting to the leader line if not connecting directly to the tank.

Compressor Intake Air Filter

Attaching the air filter to the compressor intake.

Remote Air Filter Location Criteria

Guidelines for choosing a dry, protected location for the remote inlet air filter.

Securing the Remote Air Filter

Methods for zip-tying or mounting the remote air filter bracket.

Routing Compressor Air Line

Steps for routing the air line from the remote filter to the compressor.

Tank and Bracket Mounting

Tank Mounting Options and Hardware

Describes two mounting options for the tank using specific hardware.

Tank Drilling and Torque Specifications

Instructions for drilling holes and applying torque for tank mounting.

Filter/Switch/Solenoid Bracket Mounting

Steps for mounting the bracket to the frame using it as a template.

Pilot Hole Drilling for Bracket

Drilling 1/4" pilot holes for installing self-tapping screws for the bracket.

Installing the WirelessONE EZ Mount

EZ Mount Mounting Choices

Details three mounting options: hex cap bolts, U-bolt, or self-tapping screws.

Acceptable EZ Mount Orientations

Guidelines on correct and incorrect mounting orientations for the EZ Mount.

Wiring Harness Attachment to Mount

Instructions for attaching the wiring harness to the EZ Mount bracket.

Harness Routing and Securing

Routing the harness and securing it every 6-8 inches along the frame.

Battery Disconnect and Fuse Removal

Critical safety warning to disconnect battery and remove fuses before working.

Component Wiring Connections

Frame Rail Wiring Details

Connecting manifold, solenoid valve, pressure switch, and compressor wiring.

Engine Compartment Wiring

Connecting power, ground, and ignition wires in the engine bay.

Fuse Box Connection Guidance

How to connect the fuse holder to the vehicle's fuse box using adapters.

Overall Installation Diagram

System Layout Visualization

A representative diagram showing the general layout of system components.

Component Part Reference

Note directing users to component list for detailed part descriptions.

Air Line and Fitting Connections

Illustrates connections for the tank, compressor, and air lines.

Electrical Wiring Diagram Details

EZ Mount and Harness Connections

Shows how the EZ Mount assembly connects to the main harness.

Solenoid, Pressure Switch, and Fuse Wiring

Details wiring for solenoid valve, pressure switch, and fuse connections.

Battery Power and Ignition Source Wiring

Illustrates connections to the vehicle's battery and ignition source.

Important Safety Warning for Wiring

Critical safety reminder about removing fuses during welding or jump-starting.

Remote Fill Port Installation

Determining Fill Port Location

Steps for deciding where to install the auxiliary Schrader port.

Air Line Cutting for Fill Port

Instructions for cutting air line cleanly for the fill port connection.

Schrader Valve Mounting

Installing the Schrader valve and connecting the air line to it.

Air Line Cutting and System Pairing

Proper Air Line Cutting Technique

Emphasizes using a sharp knife or hose cutter for clean, square cuts.

Air Line Bend Radius and Slack

Guidelines on minimum bend radius and leaving slack for air lines.

Mobile App and Controller Pairing

Referencing user guide for pairing mobile devices or the wireless controller.

Drilling Template for Air Compressor

Compressor Mounting Hole Pattern

A template showing the hole pattern for mounting the air compressor.

EZ Mount Drilling Template Verification

Template Printing Scale Check

Instructions to verify the template is printed at 100% scale before use.

EZ Mount Mounting Orientation Rules

Prohibits mounting the EZ Mount with the connector or logo facing down.

Component Placement and Protection Advice

Guidance on placing components away from heat and protecting lines near sharp edges.

Moisture Protection for EZ Mount

Locating the EZ Mount in a shielded area to prevent moisture damage.

EZ Mount Assembly Drilling Templates

Top Flange Mounting Hole Locations

Shows hole positions for mounting the EZ Mount on its top flange.

Web Mounting Hole Locations

Shows hole positions for mounting the EZ Mount on its web section.

Drilling Template for Air Tank

Air Tank Mounting Hole Pattern

A template showing the hole pattern for mounting the air tank.

Warranty, Parts, and Contact Information

Limited Warranty Policy Overview

Summary of the 2-year limited warranty for WirelessONE systems.

Warranty Registration and Claims Process

Information on how to register a warranty or submit a claim.

Ordering Replacement Parts

How to contact customer service or the retailer for replacement parts.

Customer Service Contact Details

Mailing address, shipping address, phone numbers, and email for customer service.

Customer Support and Contact

Primary Customer Service Number

Provides the toll-free number for customer service in the USA and Canada.

International Customer Service Call

Provides the number for calls from outside the USA or Canada.

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