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Air Liquide SAF-FRO PRESTOTIG 250 AC/DC User Manual

Air Liquide SAF-FRO PRESTOTIG 250 AC/DC
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1900190
PRESTOTIG 250 AC/DC
PRESTOTIG 250W AC/DC
PRESTOTIG 350W AC/DC
FR INSTRUCTION DE SECURITE D'EMPLOI ET D'ENTRETIEN
EN SAFETY INSTRUCTIONS FOR OPERATION AND MAINTENANCE
IT
ISTRUZIONI PER LA SICUREZZA NELL'USO E PER LA MANUTENZIONE
ES
INSTRUCCIONES DE SEGURIDAD, EMPLEO Y MANTENIMIENTO
NL
VEILIGHEIDSINSTRUCTIES VOOR GEBRUIK EN ONDERHOUD
RO
INSTRUCŢIUNI DE PROTECŢIA MUNCII ŞI DE ÎNTREŢINERE
SK
NÁVOD NA BEZPEČNÚ OBSLUHU A ÚDRŽBU
Cat n°: W 000 265 414
Rev :
Date : 06/2006
Contact :
www.saf-fro.com
1
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Air Liquide SAF-FRO PRESTOTIG 250 AC/DC Specifications

General IconGeneral
Input voltage230V
Input current16A
Welding current range (TIG DC)5-250A
Welding current range (TIG AC)10-250A
Welding current range (MMA)10-200A
Protection classIP23
Welding processTIG, MMA

Summary

A - PRESENTATION OF THE PRODUCTS

A1 - COMPOSITION OF THE INSTALLATION

Lists the components included with the generator.

A2 - DESCRIPTION OF THE BACK AND FRONT PANELS

Details the components and controls on the front and back panels.

B - SETTING UP

B1 - CONNECTING TO THE ELECTRICITY MAINS

Instructions for connecting the machine to the power supply.

B3 - CONNECTING THE ACCESSORIES

How to connect welding accessories.

C - OPERATION

C1 - COATED ELECTRODE WELDING (MMA)

Instructions for performing MMA welding.

ARC DYNAMISM

Adjusting the arc dynamism for better weld quality.

INTERMITTENT ARC

Using intermittent arc welding for thin materials.

C2 - TIG WELDING

SHARPENING OF THE ELECTRODE

Procedure for sharpening the TIG electrode tip.

BALANCE

Explanation of AC balance adjustment in TIG welding.

1- TYPE OF STRIKING

Selecting between HF and contact TIG striking modes.

2- TORCH TRIGGER CYCLE

2-stroke / HF STRIKING

Operation of the 2-stroke mode with HF striking.

2-stroke / CONTACT STRIKING

Operation of the 2-stroke mode with contact striking.

4-stroke / HF STRIKING

Operation of the 4-stroke mode with HF striking.

3- ADJUSTING THE CYCLE SETTINGS

SLOPE-DOWN TIME

Adjusting the time for current decrease after welding.

POST-GAS TIME

Setting the duration of gas flow after welding.

PROGRESSIVE CURRENT RISE TIME

Adjusting the ramp-up time for welding current.

PRE-GAS TIME

Setting the duration of gas flow before welding.

4- ALTERNATING CURRENT

BALANCE ADJUSTMENT

Adjusting the AC balance for electrode and current.

FREQUENCY ADJUSTMENT

Adjusting the AC frequency for arc stability.

6- PULSED MODE FUNCTION

8- SPOT WELDING

9- SAVING FUNCTION

TO SAVE THE SETTINGS

Step-by-step guide for saving current welding settings.

10-SECURITY CODE

STARTING THE MACHINE

Procedure to start the machine using the security code.

TO CANCEL THE SECURITY CODE

How to remove the active security code.

TO CHANGE THE CODE

Steps to change the existing security code.

11 - ADDITIONAL FUNCTIONS

J01: [On]/[Off] - J09: [Off]/[On] function descriptions

Detailed descriptions of specific additional functions (J01-J09).

C3-COOLING UNIT

C4 - INTERNAL MACHINE SAFETY DEVICES

OVERHEATING PREVENTION

Description of the overheating protection system.

MAIN SUPPLY OVERVOLTAGE PROTECTION

Protection against main supply overvoltage.

WRONG CHOICE OF VOLTAGE

Handling incorrect voltage selection for the machine.

PROTECTION OF A LIQUID COOLED TORCH

Safety feature for liquid-cooled torches.

D - MAINTENANCE

MAKE SURE YOU TURN OFF THE POWER SUPPLY TO THE UNIT WHEN HANDLING THE CABLES!

Critical safety warning before performing maintenance.

EVERY 6 MONTHS

Schedule for essential 6-month maintenance tasks.

D - MAINTENANCE

WELDING TORCH

Maintenance guidelines for the welding torch.

Replace any damaged part immediately!

Instruction to replace damaged components promptly.

MACHINE DISPOSAL

Guidelines for environmentally responsible machine disposal.

E – TECHNICAL SPECIFICATIONS

E – TECHNICAL SPECIFICATIONS

F - SPARE PARTS

F - SPARE PARTS

A - PRESENTATION OF THE PRODUCTS

A1 - COMPOSITION OF THE INSTALLATION

Lists the components included with the generator.

A2 - DESCRIPTION OF THE BACK AND FRONT PANELS

Description of front and back panels.

B - PUTTING INTO SERVICE

B1 - CONNECTING TO THE ELECTRICITY MAINS

Instructions for connecting the machine to the power supply.

B2 - CONNECTING GAS TO THE PRESSURE REGULATOR

Steps for connecting the gas supply.

B3 - CONNECTING THE EQUIPMENT

How to connect welding accessories.

C - OPERATION

C1 - COATED ELECTRODE WELDING (MMA)

Instructions for performing MMA welding.

ARC DYNAMISM

Adjusting the arc dynamism for better weld quality.

INTERMITTENT ARC

Using intermittent arc welding for thin materials.

C2 - TIG WELDING

SHARPENING OF THE ELECTRODE

Procedure for sharpening the TIG electrode tip.

BALANCE

Explanation of AC balance adjustment in TIG welding.

1- TYPE OF STRIKING

Selecting between HF and contact TIG striking modes.

2- TORCH TRIGGER CYCLE

2-stroke / HF IGNITION

Operation of the 2-stroke mode with HF ignition.

2-stroke / CONTACT IGNITION

Operation of the 2-stroke mode with contact ignition.

4-stroke / HF IGNITION

Operation of the 4-stroke mode with HF ignition.

3- ADJUSTING THE CYCLE SETTINGS

SLOPE-DOWN TIME

Adjusting the time for current decrease after welding.

POST-GAS TIME

Setting the duration of gas flow after welding.

INTENSITY INCREASE TIME

Adjusting the ramp-up time for welding current.

PRE-GAS TIME

Setting the duration of gas flow before welding.

4- ALTERNATING CURRENT

BALANCE ADJUSTMENT

Adjusting the AC balance for electrode and current.

FREQUENCY ADJUSTMENT

Adjusting the AC frequency for arc stability.

6- PULSED MODE FUNCTION

8- SPOT WELDING

9- SAVING FUNCTION

TO SAVE THE SETTINGS

Step-by-step guide for saving current welding settings.

10-SECURITY CODE

STARTING THE MACHINE

Procedure to start the machine using the security code.

TO CANCEL THE SECURITY CODE

How to remove the active security code.

TO CHANGE THE CODE

Steps to change the existing security code.

11 - ADDITIONAL FUNCTIONS

J01: [On]/[Off] - J09: [Off]/[On] function descriptions

Detailed descriptions of specific additional functions (J01-J09).

C3-COOLING UNIT

C4 - INTERNAL MACHINE SAFETY DEVICES

OVERHEATING PREVENTION

Description of the overheating protection system.

MAIN SUPPLY OVERVOLTAGE PROTECTION

Protection against main supply overvoltage.

WRONG CHOICE OF VOLTAGE

Handling incorrect voltage selection for the machine.

PROTECTION OF A LIQUID COOLED TORCH

Safety feature for liquid-cooled torches.

D - MAINTENANCE

MAKE SURE YOU TURN OFF THE POWER SUPPLY TO THE UNIT WHEN HANDLING THE CABLES!

Critical safety warning before performing maintenance.

EVERY 6 MONTHS

Schedule for essential 6-month maintenance tasks.

D - MAINTENANCE

WELDING TORCH

Maintenance guidelines for the welding torch.

Replace any damaged part immediately!

Instruction to replace damaged components promptly.

MACHINE DISPOSAL

Guidelines for environmentally responsible machine disposal.

E – TECHNICAL SPECIFICATIONS

E – TECHNICAL SPECIFICATIONS

F - SPARE PARTS

F - SPARE PARTS

A - PRESENTATION OF THE PRODUCTS

A1 - COMPOSITION OF THE INSTALLATION

Lists the components included with the generator.

A2 - DESCRIPTION OF THE BACK AND FRONT PANELS

Description of front and back panels.

B - SETTING UP

B1 - CONNECTING TO THE ELECTRICITY MAINS

Connecting to the electricity mains.

B2 - CONNECTING GAS TO THE PRESSURE REGULATOR

Connecting gas to the pressure regulator.

B3 - CONNECTING THE EQUIPMENT

How to connect welding accessories.

C - OPERATION

C1 - WELDING WITH COATED ELECTRODE (MMA)

Instructions for performing MMA welding.

ARC DYNAMISM

Adjusting the arc dynamism for better weld quality.

INTERVAL ARC

Using intermittent arc welding for thin materials.

C2 - TIG WELDING

ELECTRODE SHARPENING

Procedure for sharpening the TIG electrode tip.

BALANCE

Explanation of AC balance adjustment in TIG welding.

1- IGNITION MODE

Selecting between HF and contact TIG striking modes.

2- TORCH TRIGGER CYCLE

2-stroke / HF IGNITION

Operation of the 2-stroke mode with HF ignition.

2-stroke / CONTACT IGNITION

Operation of the 2-stroke mode with contact ignition.

4-stroke / HF IGNITION

Operation of the 4-stroke mode with HF ignition.

3- CYCLE PARAMETER SETTINGS

SLOPE-DOWN TIME

Adjusting the time for current decrease after welding.

POST-GAS TIME

Setting the duration of gas flow after welding.

INTENSITY INCREASE TIME

Adjusting the ramp-up time for welding current.

PRE-GAS TIME

Setting the duration of gas flow before welding.

4- ALTERNATING CURRENT

BALANCE ADJUSTMENT

Adjusting the AC balance for electrode and current.

FREQUENCY ADJUSTMENT

Adjusting the AC frequency for arc stability.

6- PULSED MODE FUNCTION

8- SPOT WELDING

9- SAVING FUNCTION

TO SAVE THE SETTINGS

Step-by-step guide for saving current welding settings.

10-SECURITY CODE

STARTING THE MACHINE

Procedure to start the machine using the security code.

REMOVING THE SECURITY CODE

How to remove the active security code.

CHANGING THE CODE

Steps to change the existing security code.

11 - ADDITIONAL FUNCTIONS

J01: [On]/[Off] - J09: [Off]/[On] function descriptions

Detailed descriptions of specific additional functions (J01-J09).

C3-COOLING UNIT

C4 - INTERNAL MACHINE SAFETY DEVICES

OVERHEATING PREVENTION

Description of the overheating protection system.

MAIN SUPPLY OVERVOLTAGE PROTECTION

Protection against main supply overvoltage.

WRONG CHOICE OF VOLTAGE

Handling incorrect voltage selection for the machine.

PROTECTION OF A LIQUID COOLED TORCH

Safety feature for liquid-cooled torches.

D - MAINTENANCE

MAKE SURE YOU TURN OFF THE POWER SUPPLY TO THE UNIT WHEN HANDLING THE CABLES!

Critical safety warning before performing maintenance.

EVERY 6 MONTHS

Schedule for essential 6-month maintenance tasks.

D - MAINTENANCE

WELDING TORCH

Maintenance guidelines for the welding torch.

Replace any damaged part immediately!

Instruction to replace damaged components promptly.

MACHINE DISPOSAL

Guidelines for environmentally responsible machine disposal.

E – TECHNICAL SPECIFICATIONS

E – TECHNICAL SPECIFICATIONS

F - SPARE PARTS

F - SPARE PARTS

A - PRESENTATION OF THE PRODUCTS

A1 – DEVICE COMPONENTS

Lists the components included with the device.

A2- DESCRIPTION OF THE FRONT AND BACK PANELS

Description of front and back panels.

B - PUTTING INTO OPERATION

B1 - CONNECTION TO THE ELECTRICAL NETWORK

Connecting to the electrical network.

B2 – CONNECTION OF GAS TO THE REDUCING VALVE

Connecting gas to the pressure regulator.

B3 - CONNECTION OF ACCESSORIES

How to connect welding accessories.

C - OPERATION

C1 - WELDING WITH COATED ELECTRODE (MMA)

Instructions for performing MMA welding.

ARC DYNAMISM

Adjusting the arc dynamism for better weld quality.

INTERRUPTED ARC

Using intermittent arc welding for thin materials.

C2 - TIG WELDING

ELECTRODE SHARPENING

Procedure for sharpening the TIG electrode tip.

BALANCE

Explanation of AC balance adjustment in TIG welding.

1- IGNITION MODE

Selecting between HF and contact TIG striking modes.

2- TORCH TRIGGER CYCLE

2-stroke / HF IGNITION

Operation of the 2-stroke mode with HF ignition.

2-stroke / CONTACT IGNITION

Operation of the 2-stroke mode with contact ignition.

4-stroke / HF IGNITION

Operation of the 4-stroke mode with HF ignition.

3- CYCLE PARAMETER SETTINGS

SLOPE-DOWN TIME

Adjusting the time for current decrease after welding.

POST-GAS TIME

Setting the duration of gas flow after welding.

INTENSITY INCREASE TIME

Adjusting the ramp-up time for welding current.

PRE-GAS TIME

Setting the duration of gas flow before welding.

4- ALTERNATING CURRENT

BALANCE ADJUSTMENT

Adjusting the AC balance for electrode and current.

FREQUENCY ADJUSTMENT

Adjusting the AC frequency for arc stability.

6- PULSED MODE FUNCTION

8- SPOT WELDING

9- MEMORY STORAGE FUNCTION

STORING PARAMETERS

Step-by-step guide for saving current welding settings.

10- SECURITY CODE

STARTING THE MACHINE

Procedure to start the machine using the security code.

REMOVING THE SECURITY CODE

How to remove the active security code.

CHANGING THE CODE

Steps to change the existing security code.

11- ADDITIONAL FUNCTIONS

J01: [On]/[Off] - J09: [Off]/[On] function descriptions

Detailed descriptions of specific additional functions (J01-J09).

C3-COOLING EQUIPMENT

C4 - INTERNAL MACHINE PROTECTIONS

OVERHEATING PROTECTION

Description of the overheating protection system.

PROTECTION AGAINST OVERVOLTAGE IN THE MAIN SUPPLY

Protection against main supply overvoltage.

INCORRECT VOLTAGE SELECTION

Handling incorrect voltage selection for the machine.

PROTECTION OF A LIQUID-COOLED ELECTRODE

Safety feature for liquid-cooled torches.

D - MAINTENANCE

BEFORE HANDLING CABLES, TURN OFF THE APPARATUS!

Critical safety warning before performing maintenance.

EVERY 6 MONTHS

Schedule for essential 6-month maintenance tasks.

D - MAINTENANCE

WELDING ELECTRODE

Maintenance guidelines for the welding torch.

Replace any damaged part immediately!

Instruction to replace damaged components promptly.

MACHINE DISPOSAL

Guidelines for environmentally responsible machine disposal.

E – TECHNICAL CHARACTERISTICS

E – TECHNICAL CHARACTERISTICS

F – SPARE PARTS

F - SPARE PARTS

Z4-

RC2

Manual remote control accessory.

FP2

Foot pedal remote control accessory.

T 2A

Cylinder sack-truck accessory.

Z5- PRESTOTIG 250 AC/DC

Z5 - PRESTOTIG 250W / 350W

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