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Airmar ST800 - User Manual

Airmar ST800
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17-396-01 rev. 04 04/04/11
Thru-Hull, Retractable with Valve
Speed & Temperature Sensor
Model ST800
Applications
Plastic housing recommended for fiberglass or metal hull only.
Never install a plastic housing in a wood hull since swelling of the
wood can possibly fracture the plastic.
Bronze housing recommended for fiberglass or wood hull.
Never mount a bronze housing in an aluminum hull because
electrolytic corrosion will occur.
Stainless steel housing compatible with all hull materials.
Recommended for aluminum hulls to prevent electrolytic corrosion
provided the stainless steel housing is isolated from the metal hull.
Tools & Materials
Safety goggles
Dust mask
Water-based anti-fouling paint (mandatory in salt water)
Electric drill with 10mm (3/8") or larger chuck capacity
Drill bit: 3mm or 1/8"
Hole saw: 51mm or 2" (plastic or metal housing in non-metal hull)
57mm or 2-1/4" (stainless steel housing in metal hull)
Sandpaper
Mild household detergent or weak solvent (such as alcohol)
File (installation in a metal hull)
Marine sealant (suitable for below waterline)
Additional washer [for aluminum hull less than 6mm (1/4") thick]
Slip-joint pliers (installing a metal housing)
Grommet(s) (some installations)
Cable ties
Installation in a cored fiberglass hull (see page 3):
Hole saw for hull interior: 60mm or 2-3/8"
Fiberglass cloth and resin
or Cylinder, wax, tape, and casting epoxy
Mounting Location
Turbulence-free water must flow over the paddlewheel at all boat
speeds. Choose an accessible spot inside the vessel. Allow a
minimum of 280mm (11") of headroom for the height of the
housing, tightening the nuts, and removing the insert.
CAUTION: Never mount the sensor directly ahead of a depth
transducer, since turbulence generated by the paddlewheel’s
rotation will adversely affect the depth transducer’s performance,
especially at high speeds. Mount side by side.
Record the information found on the cable tag for future reference.
Part No._________________Date___________
INSTALLATION INSTRUCTIONSOWNERS GUIDE &
Follow the precautions below for optimal product
performance and to reduce the risk of property
damage, personal injury, and/or death.
WARNING: Always wear safety goggles and a dust
mask when installing.
WARNING: The valve is not a watertight seal! Always
use the insert or blanking plug secured with the safety
wire for a watertight seal.
WARNING: The O-rings must be intact and well
lubricated to make a watertight seal.
WARNING: Always attach the safety wire to prevent the
insert or blanking plug from backing out in the unlikely
event that the cap nut fails or is screwed on incorrectly.
WARNING: Immediately check for leaks when the boat
is placed in the water. Do not leave the boat unchecked
for more than three hours. Even a small leak may allow
considerable water to accumulate.
WARNING: Stainless steel housing in a metal hull—
Be sure the washer contacts the hull. Do not tighten
the hull nut with the washer against the isolation
bushing, as the housing will not be firmly installed.
CAUTION: Never use a fairing with a plastic housing;
the protruding sensor would be vulnerable to damage
from impact.
CAUTION: Never install a metal housing on a vessel
with a positive ground system.
CAUTION: A stainless steel housing must be isolated
from a metal hull to prevent electrolytic corrosion. Use
the isolation busing supplied.
CAUTION: Never pull, carry, or hold the sensor by its
cable; this may sever internal connections.
CAUTION: The arrow on the top of the insert must
point forward toward the bow.
CAUTION: Never use solvents. Cleaners, fuel,
sealants, paint, and other products may contain
strong solvents, such as acetone, which attack many
plastics, greatly reducing their strength.
IMPORTANT: Please read the instructions
completely before proceeding with the installation.
These instructions supersede any other instructions
in your instrument manual if they differ.
low profile
P120 housing
plastic
ST800
Pretest
Connect the sensor to the instrument and spin the paddlewheel. Check for
a speed reading and the approximate air temperature. If there are no
readings or they are inaccurate, check the connections and try again. If
there is still a problem, return the product to the place of purchase.

Other manuals for Airmar ST800

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Summary

Installation Precautions

General Safety Warnings

Always wear safety goggles and a dust mask during installation.

Valve and Sealant Warnings

Ensure the valve is not a watertight seal and use inserts/plugs with safety wire.

O-Ring and Safety Wire

O-rings must be intact and lubricated. Attach safety wire to prevent backing out.

Leak Checks

Immediately check for leaks after placing the boat in water.

Hull Material Specifics

Precautions for metal and stainless steel housings to prevent corrosion.

Plastic Housing Cautions

Avoid fairings with plastic housings; do not install metal housing on positive ground systems.

Handling and Cleaning

Do not pull sensor by cable. Avoid solvents that attack plastics.

Applications

Hull Material Compatibility

Recommendations for plastic, bronze, and stainless steel housings based on hull material.

Tools & Materials

Mounting Location

Turbulence-Free Water Flow

Ensure turbulence-free water flow over the paddlewheel at all boat speeds.

Headroom Requirement

Allow minimum 280mm (11") headroom for installation and maintenance.

Depth Transducer Interference

Avoid mounting ahead of depth transducers to prevent performance issues.

Pretest

Installation

Hole Drilling Procedures

Steps for drilling pilot and main holes for various hull types.

Bedding and Sealant Application

Apply marine sealant around housing flange for a watertight seal.

Installing the Housing

Push housing into hole, align arrow, and secure with washer and hull nut.

Isolation Bushing for Metal Hulls

Use isolation bushing for stainless steel housing in metal hulls to prevent corrosion.

Anti-fouling Paint

Paint Application Guidelines

Apply water-based anti-fouling paint to specific surfaces before installation.

Stainless Steel Housing Installation

Washer Contact and Hull Nut Tightening

Ensure washer contacts hull; do not tighten hull nut against isolation bushing.

Plastic Housing Installation

Tightening Precautions

Do not clamp plastic housing tightly on wrenching flats to prevent fracture.

Cable Routing & Connecting

Cable Protection and Routing

Route cable carefully, use grommets, and separate from electrical wiring.

Connector Integrity

Do not remove the waterproof connector; use Airmar junction box if splicing.

Checking for Leaks

Immediate Leak Inspection

Check for leaks immediately after launching and periodically for 3 hours.

Installation in a Cored Fiberglass Hull

Core Sealing and Reinforcement

Protect core from water seepage and reinforce hull to prevent crushing.

Hole Saw Procedures

Steps for cutting outer and inner skins, and sealing the core.

Operation & Maintenance

Valve Functionality

Sensor has a self-closing valve; always use insert/plug for a watertight seal.

Using the Blanking Plug

When to Use Blanking Plug

Use for boats in salt water >1 week, removed from water, or with suspected growth.

Blanking Plug Installation

Lubricate O-rings, remove paddlewheel insert, install plug, and secure with cap nut.

Winterizing

Servicing the Paddlewheel Insert

Cleaning and Maintenance

Remove aquatic growth with a scour pad and detergent; lightly wet sand if needed.

Paddlewheel Bearing Life

Bearings last up to 5 years on low-speed, 1 year on high-speed vessels.

Paddlewheel Replacement

Procedure for replacing the paddlewheel shaft and O-rings.

Servicing the Valve Assembly

Valve Assembly Removal

Remove snap ring and slide valve assembly out of housing.

Valve Reassembly and Reinstallation

Clean, repair, or replace valve parts; reinstall assembly and snap ring.

Replacement Sensor & Parts

Summary

Installation Precautions

General Safety Warnings

Always wear safety goggles and a dust mask during installation.

Valve and Sealant Warnings

Ensure the valve is not a watertight seal and use inserts/plugs with safety wire.

O-Ring and Safety Wire

O-rings must be intact and lubricated. Attach safety wire to prevent backing out.

Leak Checks

Immediately check for leaks after placing the boat in water.

Hull Material Specifics

Precautions for metal and stainless steel housings to prevent corrosion.

Plastic Housing Cautions

Avoid fairings with plastic housings; do not install metal housing on positive ground systems.

Handling and Cleaning

Do not pull sensor by cable. Avoid solvents that attack plastics.

Applications

Hull Material Compatibility

Recommendations for plastic, bronze, and stainless steel housings based on hull material.

Tools & Materials

Mounting Location

Turbulence-Free Water Flow

Ensure turbulence-free water flow over the paddlewheel at all boat speeds.

Headroom Requirement

Allow minimum 280mm (11") headroom for installation and maintenance.

Depth Transducer Interference

Avoid mounting ahead of depth transducers to prevent performance issues.

Pretest

Installation

Hole Drilling Procedures

Steps for drilling pilot and main holes for various hull types.

Bedding and Sealant Application

Apply marine sealant around housing flange for a watertight seal.

Installing the Housing

Push housing into hole, align arrow, and secure with washer and hull nut.

Isolation Bushing for Metal Hulls

Use isolation bushing for stainless steel housing in metal hulls to prevent corrosion.

Anti-fouling Paint

Paint Application Guidelines

Apply water-based anti-fouling paint to specific surfaces before installation.

Stainless Steel Housing Installation

Washer Contact and Hull Nut Tightening

Ensure washer contacts hull; do not tighten hull nut against isolation bushing.

Plastic Housing Installation

Tightening Precautions

Do not clamp plastic housing tightly on wrenching flats to prevent fracture.

Cable Routing & Connecting

Cable Protection and Routing

Route cable carefully, use grommets, and separate from electrical wiring.

Connector Integrity

Do not remove the waterproof connector; use Airmar junction box if splicing.

Checking for Leaks

Immediate Leak Inspection

Check for leaks immediately after launching and periodically for 3 hours.

Installation in a Cored Fiberglass Hull

Core Sealing and Reinforcement

Protect core from water seepage and reinforce hull to prevent crushing.

Hole Saw Procedures

Steps for cutting outer and inner skins, and sealing the core.

Operation & Maintenance

Valve Functionality

Sensor has a self-closing valve; always use insert/plug for a watertight seal.

Using the Blanking Plug

When to Use Blanking Plug

Use for boats in salt water >1 week, removed from water, or with suspected growth.

Blanking Plug Installation

Lubricate O-rings, remove paddlewheel insert, install plug, and secure with cap nut.

Winterizing

Servicing the Paddlewheel Insert

Cleaning and Maintenance

Remove aquatic growth with a scour pad and detergent; lightly wet sand if needed.

Paddlewheel Bearing Life

Bearings last up to 5 years on low-speed, 1 year on high-speed vessels.

Paddlewheel Replacement

Procedure for replacing the paddlewheel shaft and O-rings.

Servicing the Valve Assembly

Valve Assembly Removal

Remove snap ring and slide valve assembly out of housing.

Valve Reassembly and Reinstallation

Clean, repair, or replace valve parts; reinstall assembly and snap ring.

Replacement Sensor & Parts

Airmar ST800 Specifications

General IconGeneral
BrandAirmar
ModelST800
CategoryTransducer
LanguageEnglish

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