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ALKOTA 2142 - User Manual

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P.O. Box 288 105 Broad Street Alcester, SD 57001
800.255.6823 www.alkota.com
OLD VALUES. NEW IDEAS.
2142

Table of Contents

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Summary

Machine Record

Machine Record Fields

Fields for recording machine purchase and usage details.

Notes Section

Area for additional remarks and observations.

Packaging and Parts List

Packaging Insert Details

Information regarding the packaging insert for the 2142T model.

Parts List for Assembly

Detailed list of components for the assembly.

Cleaner Assembly Details

Exploded View of Cleaner

Visual representation of the cleaner assembly components.

Wiring Diagrams

Electrical schematics for motor, burner, and vacuum switch.

Cleaner Assembly Parts List

Parts List

Comprehensive list of parts for the cleaner assembly.

Float Tank and Trigger Gun Assembly

Exploded View

Visual breakdown of the float tank and trigger gun components.

Parts List

Itemized list of parts for the float tank and trigger gun.

Float Valve Breakdown

Specifications

Technical details like volume, pressure, temperature, and material.

Exploded View

Visual diagram of the float valve components.

Parts List

List of individual parts for the float valve.

Pump Assembly Details

Exploded View (List 500)

Visual breakdown of pump components (List 500).

Exploded View (List 501)

Visual breakdown of pump components (List 501).

Unloader Valve C07-03700

Unloading Adjustment

Procedure for adjusting the unloader valve pressure.

Specifications

Technical data for the unloader valve.

Parts List

List of components for the unloader valve.

Unloader Valve C07-02000

Unloading Adjustment

Procedure for adjusting the unloader valve.

Parts List

List of components for the unloader valve.

General Pump Maintenance

Oil Level

Instructions for checking and maintaining the pump's oil level.

Valve Service

Procedures for servicing pump valve assemblies.

Head Removal

Steps for removing the pump head from the crankcase.

General Pump Maintenance

Plunger Service

Procedures for servicing pump plungers.

Plunger Installation

Steps for installing pump plungers.

Packing Service

Procedures for servicing pump packing.

General Pump Maintenance

Head Installation

Steps for installing the pump head onto the crankcase.

Pump Maintenance Record

Oil Change Log

Log for oil changes, including date, hours, and type.

Pump Service Log

Log for maintenance performed on the pump.

Pump Troubleshooting

Oil Leaks & Bearings

Troubleshooting for oil leaks, play, and worn bearings.

Knocking & Rear Leaks

Diagnosing knocking noises and rear oil leaks.

Pump Troubleshooting

Valve, Pressure & Vibration Issues

Troubleshooting valve, pressure, vibration, pitting, and cavitation.

Water Pump Specifications

Dimensions & Performance

Physical size, flow rate, and pressure ratings.

Lubrication & Torque

Guidelines for oil changes and torque specifications.

Repair Parts Packages

Kits available for pump repair.

Pump Breakdown

Exploded View

Visual diagram of pump components.

Parts List

Comprehensive list of pump parts.

Burner Assembly

Exploded View

Visual breakdown of the oil burner assembly.

Parts List

List of components for the oil burner assembly.

Oil Burner Maintenance

Air Band Adjustment

Procedure for adjusting the burner's air band.

Fuel Pump Filter

Instructions for cleaning and maintaining the fuel pump filter.

Fuel Pump Pressure Adjustment

Procedure for adjusting fuel pump pressure.

Burner Component Service

Blower Fan Replacement

Steps for replacing the blower fan.

Transformer Test & Alignment

Procedures for testing the ignition transformer and aligning buss bars.

Burner Gun & Electrode Service

Burner Gun Removal & Installation

Procedures for removing and installing the burner gun.

Electrode Assembly Adjustment

Steps for adjusting the burner electrode assembly.

Oil Burner Troubleshooting

Ignition & Fuel Issues

Troubleshooting burner ignition, no fuel, and low fuel pressure.

Oil Burner Troubleshooting

Pressure, Smoke & Ignition Issues

Troubleshooting pulsating pressure, smoke, delayed ignition.

Burner & Gun Parts Lists

Burner Parts List

Component list for the burner.

Burner Gun Parts List

Component list for the burner gun.

Fuel Filter

Specifications

Technical details of the fuel filter.

Trouble Shooting

Common issues and remedies for the fuel filter.

Fuel Filter Maintenance

Maintenance Procedures

Steps for priming, draining, and replacing the fuel filter element.

Maintenance Schedule

Recommended intervals for filter maintenance.

Trigger Gun and Hose Assemblies

Trigger Gun & Wand Assembly

Components of the trigger gun and wand.

Chemical Line & Hose Assemblies

Parts for chemical line and hose assemblies.

Trigger Gun Breakdown

Specifications & Repair

Technical data and repair instructions for the trigger gun.

Exploded View & Parts List

Visual breakdown and component list for the trigger gun.

Trigger Gun Parts Package

Specifications & Installation

Details and installation steps for the parts package.

Exploded View & Parts List

Visual diagram and component list for the parts package.

Trigger Gun Exploded View

Exploded View

Visual diagram of the trigger gun components.

Parts List

Component list for the trigger gun.

Control Panel Details

Exploded View

Visual breakdown of the control panel components.

Parts List

Component list for the control panel.

Metering Valve (C03-00300)

Specifications & Operation

Technical data and usage instructions for the metering valve.

Maintenance

Procedures for maintaining the metering valve.

Metering Valve Breakdown (C03-00300)

Exploded View

Visual diagram of the metering valve components.

Parts List

Component list for the metering valve.

Metering Valve (C03-00305)

Specifications & Operation

Technical data and usage instructions for the metering valve.

Maintenance & Accessories

Procedures for maintenance and available accessories.

Metering Valve (C03-00307)

Specifications & Maintenance

Technical data and maintenance for the metering valve.

Valve Stem Procedures

Steps for removing and installing the valve stem.

Electrical Schematics

Open Gun Configuration

Wiring diagram for open gun setup.

Trigger Gun Configuration

Wiring diagram for trigger gun setup.

Trigger Gun with Solenoid

Wiring diagram for trigger gun with solenoid.

ALKOTA 2142 Specifications

General IconGeneral
Flow Rate4.2 GPM
EngineHonda GX200
Fuel TypeGasoline
Hose Length50 ft
PumpTriplex Plunger
Power SourceGasoline Engine

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