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ALKOTA 4142 - User Manual

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P.O. Box 288 105 Broad Street Alcester, SD 57001
800.255.6823 www.alkota.com
OLD VALUES. NEW IDEAS.
4142
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Summary

PERFORMANCE SPECIFICATIONS

Discharge Volume & Pressure

Flow rate and operating pressure details for the pump.

Temperature Rise & Heat Input

Thermal performance characteristics of the machine.

GENERAL SPECIFICATIONS

Water Supply & Tank Capacity

Inlet pressure requirements and fuel storage capacity.

Weight & Dimensions

Physical characteristics and weight of the machine.

PUMP & UNLOADER DETAILS

Pump Type and Components

Details on the pump's construction and type.

Unloader Valve Function

Information regarding the operation of the unloader valve.

PUMP MOTOR SPECIFICATIONS

Motor Horsepower & Speed

Key performance metrics of the pump motor.

Motor Voltage

Electrical operating voltage for the pump motor.

ELECTRICAL SYSTEM REQUIREMENTS

Machine Voltage & Current

Power requirements for the electrical system.

BURNER SYSTEM DETAILS

Burner Type & Fuel

Information on the burner type and fuel used.

Fuel Pressure & Consumption

Fuel delivery pressure and consumption rates.

MACHINE RECORD LOG

SAFETY INSTRUCTIONS

General Safety Guidelines

Crucial warnings and precautions for safe operation.

Mechanical Safety Precautions

Warnings related to moving parts and protective guards.

Electrical Safety Warnings

Precautions to prevent electrical shock hazards.

Fuel Safety Precautions

Guidelines for safe handling and use of fuel.

INSTALLATION GUIDELINES

Location & Water Supply

Proper placement and water source requirements.

Electrical Connections

Safe wiring, grounding, and extension cord procedures.

Venting Installation

Requirements for exhaust system setup and draft diverters.

OPERATION PROCEDURES

Pre Start-Up Checks

Essential steps before initial operation.

Start-Up Sequence

Step-by-step guide for starting the machine.

Cleaning and Rinsing

Methods for effective cleaning and rinsing the system.

Shut Down Procedures

Proper steps to safely turn off the machine.

COMBI OPERATION (OPTIONAL)

High Volume Combi Start-Up

Specific setup procedures for high volume steam operation.

Low Volume Combi Start-Up

Specific setup procedures for low volume steam operation.

MAINTENANCE PROCEDURES

Belt Tension & Spray Tips

Routine checks and replacements for belts and spray tips.

Coil Back Pressure Check

Ensuring coil integrity and performance through pressure checks.

TROUBLESHOOTING GUIDE

Cleaner Troubleshooting

Diagnosing and resolving common machine issues.

Pump Troubleshooting

Resolving problems related to the pump system.

Oil Fired Burner Troubleshooting

Diagnosing and fixing malfunctions in the burner.

COMPONENT ADJUSTMENT

Burner Adjustment Procedures

Fine-tuning the burner for optimal performance.

Electrode Assembly Adjustment

Setting up ignition components for proper function.

ACCESSORIES & PARTS

Available Accessories

List and description of optional equipment.

Flushing Procedures

Steps for cleaning the system components.

Storage Instructions

Guidelines for preparing the machine for storage.

MACHINE MAINTENANCE SCHEDULE

GENERAL PUMP MAINTENANCE

Valve Service & Head Removal

Procedures for servicing pump valves and removing the head.

Plunger Service & Installation

Maintenance and reassembly of the plunger system.

Packing Service

Procedures for maintaining pump seals and packings.

Head Installation

Steps for correctly reassembling the pump head.

PUMP ASSEMBLY DETAILS

Pump Dimensions

Physical measurements and specifications of the pump.

Pump Performance Metrics

Operational data including flow rate and pressure.

Pump Lubrication & Torque

Specifications for lubrication and tightening components.

OIL BURNER MAINTENANCE

Air Band Adjustment

Optimizing burner airflow for efficient combustion.

Fuel Pump Screen Cleaning

Maintaining the fuel intake system by cleaning the screen.

Buss Bar Alignment

Ensuring proper electrical contact in the burner assembly.

Burner Gun Repair

Procedures for burner gun removal, installation, and nozzle replacement.

Fuel Pressure Adjustment

Adjusting fuel pressure for optimal burner operation.

FUEL FILTER MAINTENANCE

Priming & Draining Procedures

Steps for priming the fuel system and draining water.

Element Replacement

Guidelines for replacing the fuel filter element.

ELECTRICAL SCHEMATICS

ALKOTA 4142 Specifications

General IconGeneral
Pressure4200 PSI
Flow Rate4.0 GPM
EngineHonda GX390
Fuel TypeGasoline
Hose Length50 ft
PumpTriplex

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