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05-26-06 Z08-00062A
Supersedes 08-05-03 Z08-00062A
BURNER NOZZLE REPLACEMENT
1. Using the Fuel Nozzle wrench handle, place outer
part of wrench over nozzle adapter and inner part of
the wrench over the nozzle.
2. Turn the outer handle counter clockwise while holding
the inner handle and remove the nozzle.
3. To reinstall reverse operation and tighten to “squeaky
tight”.
3. Partially close the transformer. Check if the buss
bars contact and are in alignment with transformer
electrodes.
4. Proper adjustment is obtained by gently bending
the buss bars until they spring against, parallel, and
are in full contact with the transformer electrodes.
5. With buss bars aligned, carefully close and fasten
the transformer.
1. Disconnect the fuel line from the burner gun
assembly oil line fitting. Loosen the other end of
the line and swing line out of the way.
2. Remove the retaining nut.
3. Loosen screw and swing transformer away from
burner gun assembly.
4. Carefully remove the burner gun assembly.
A. Check and replace electrode insulators if cracked.
B. Clean burnt buss bars.
C. Clean carbon off electrodes.
D. Clean carbon off oil nozzle. (Use caution not to
scratch face of nozzle or orifice.)
E. Check for a loose oil nozzle.
NOTE: Check with dealer and/or replace nozzle
with proper nozzle.
5. Gently replace burner gun assembly in air tube.
CAUTION: Do not force. Forcing will cause electrode
misalignment
6. Reinstall the retaining nut.
Reinstall the oil line making sure both ends are tight.
7. Partially close transformer. Check if buss bars align
and contact the transformer electrodes. If buss bars
do not contact, see Buss Bar Alignment.
8. Close transformer, reposition retainer and tighten
screw.
1. Loosen screws holding electrode assemblies.
2. Raise electrode tips 5/32 inches above surface plane
or end of oil nozzle.
3. Place each electrode tip 5/16 inches from center of
spray nozzle hole, maintaining previous
measurement.
BURNER GUN REMOVAL
& INSTALLATION
4. Spread electrode tips to 1/8-inch gap maintaining
previous measurements.
5. When the proper measurements are obtained, gently
tighten screws that hold electrode assembly in place.
CAUTION: Do not over tighten, as this will cause
the electrode insulator to fail.
ASSESSORIES
Z01-00095
1. Remove Plug on top of the fuel pump.
2. Install a 0-200 PSI Pressure Gauge.
3. Insert a 1/8" Allen Wrench and turn clockwise to
increase pressure and
counter clockwise to
decrease.
4. Remove Gauge and
reinstall plug.
FUEL PRESSURE ADJUSTMENT
ZO1-00090 - Allen Wrench 1/8” #8.
Z01- 00095 -Fuel Nozzle Changing Wrench
Z01-00092 -Fuel Pump Wrench (Sundstrand)
Y01-00041-Gauge-0- 200 PSI
Z09-00004 - Bacharach Smoke Tester
ELECTRODE ASSEMBLY
ADJUSTMENT