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Allen-Bradley 1756-RM User Manual

Allen-Bradley 1756-RM
296 pages
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ControlLogix Enhanced Redundancy System
Catalog Numbers 1756-RM, 1756-RMXT, 1756-RM2, 1756-RM2XT
User Manual

Table of Contents

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Allen-Bradley 1756-RM Specifications

General IconGeneral
TypeRedundancy Module
SeriesControlLogix
CompatibilityControlLogix
Operating Temperature0 to 60 °C
Storage Temperature-40 to 85 °C
Relative Humidity5 to 95% (non-condensing)
Shock30 g
Vibration5 g
Module LocationAny slot in the ControlLogix chassis
Compatible Chassis1756 chassis
CertificationsCE, UL, cUL

Summary

About Enhanced Redundancy Systems

Features of the ControlLogix Enhanced Redundancy System

Details the features of the ControlLogix Enhanced Redundancy System, including module speeds and network options.

Enhanced Redundancy System Components

Describes the essential hardware components required for each chassis in a redundant pair.

Enhanced Redundancy System Operations

Explains how redundancy modules determine primary/secondary chassis and monitor events for switchovers.

Restrictions

Lists limitations and restrictions for using enhanced redundancy systems, including module and task constraints.

Design an Enhanced Redundancy System

Components of an Enhanced Redundancy System

Details available components for use in a redundant chassis pair, categorized by product type.

Redundant Chassis

Explains requirements for selecting and configuring redundant chassis, including matching module types and sizes.

Communication Modules in Redundant Chassis

Discusses requirements for ControlNet and EtherNet/IP communication modules in redundant systems.

EtherNet/IP Networks with Redundant Systems

Covers the use of EtherNet/IP networks, including features and requirements based on system revision.

I/O Placement

Details acceptable locations for placing I/O modules in an enhanced redundancy system.

Using HMI

Provides considerations for connecting HMIs to redundant systems via EtherNet/IP or ControlNet networks.

Install the Enhanced Redundancy System

Before You Begin

Tasks to complete before installing the enhanced redundancy system, including verifying components and safety.

Step 1: Install the Software

Details the process for obtaining and installing the required software for system configuration.

Step 2: Install the Hardware

Provides steps for installing the first chassis and its components, including module placement and partnering.

Step 3: Connect the Redundancy Modules via a Fiber-optic Cable

Explains how to connect redundancy modules in both chassis using a fiber-optic communication cable.

Step 4: Update Redundant Chassis Firmware

Guides on using ControlFLASH software to upgrade the firmware of modules in each chassis.

Step 5: Designate the Primary and Secondary Chassis

Details the process of powering up and verifying chassis designations as primary or secondary.

Configure the EtherNet/IP Network

Requested Packet Interval

Discusses RPI requirements for I/O connections in redundancy-enabled controllers based on revision.

Use IP Address Swapping

Explains the use of IP address swapping for EtherNet/IP modules during a switchover.

Use CIP Sync

Covers the use of CIP Sync technology for synchronizing clocks in enhanced redundancy systems.

Configure EtherNet/IP Communication Modules in a Redundant System

Provides procedures for configuring EtherNet/IP modules in redundant chassis, including IP address planning.

Configure the ControlNet Network

Produce/Consume Connections

Explains how to use produce/consume connections over a ControlNet network for system-shared tags.

Network Update Time

Discusses the impact of Network Update Time (NUT) on system performance and switchover response.

Use a Scheduled or Unscheduled Network

Details when to use scheduled versus unscheduled ControlNet networks for redundancy systems.

Configure the Redundancy Modules

About the Redundancy Module Configuration Tool (RMCT)

Introduces the RMCT for configuring redundancy modules and determining system status.

Use the RMCT

Guides on accessing and using the RMCT for module configuration and status checks.

Module Info Tab

Provides an overview of redundancy module identification and status information.

Configuration Tab

Explains how to set redundancy options and configure the module's internal clock.

Synchronization Tab

Details commands for changing synchronization states, initiating switchovers, and viewing logs.

Event Log Tab

Describes how to view and interpret event history for system events and diagnostics.

Program the Redundant Controller

Configure the Redundant Controller

Steps to configure controllers for redundant operation using RSLogix 5000 software.

Crossloads, Synchronization, and Switchovers

Explains crossloads, synchronization, and their impact on switchovers and program execution.

Program to Minimize Scan Times

Provides methods to make programs more efficient and minimize scan times for faster switchovers.

Program to Maintain Data Integrity

Discusses instructions and techniques that can cause data loss or corruption in redundant controllers.

Program to Optimize Task Execution

Explains adjustments to System Overhead Time Slice and task types to optimize synchronization and HMI updates.

Download the Project

Details the procedure for downloading the project to the primary controller and crossloading to the secondary.

Online Edits

Covers editing the redundant controller program while the system is online and running.

Monitor and Maintain an Enhanced Redundancy System

Tasks to Monitor the System

Describes key tasks for monitoring and maintaining the enhanced redundancy system.

Verify Date and Time Settings

Explains how to check and verify redundancy module date and time settings for accurate event logging.

Verify System Qualification

Guides on checking system status to verify qualification and synchronization.

Conduct a Test Switchover

Provides steps to verify that the redundant system switches over as expected.

Troubleshoot a Redundant System

General Troubleshooting Tasks

Lists tasks to perform to determine the cause of errors or events in the redundancy system.

Check the Module Status Indicators

Explains how to check module status indicators to identify the source of errors or events.

Use RSLogix 5000 Software to View Errors

Details how to view redundancy status and controller errors using RSLogix 5000 software.

Use the RMCT for Synchronization Attempts and Status

Guides on checking Synchronization and Synchronization Status tabs in RMCT for anomalies.

Export All Event Logs

Describes how to automatically export all available event log data from both redundancy modules.

Appendix A Status Indicators

Redundancy Module Status Indicators

Explains the diagnostic status indicators for redundancy modules.

OK Status Indicators

Details the current state of the redundancy module as indicated by the OK status.

CH1 and CH2 Status Indicators

Explains the module states indicated by the CH1 and CH2 status indicators.

Appendix C Upgrade from a Standard Redundancy System or to Another Enhanced Redundancy System

Upgrade from a Standard Redundancy System

Procedure for upgrading a standard redundancy system to an enhanced redundancy system.

Upgrade System Components

Steps for upgrading system components, including software, controllers, and communication modules.

Upgrade Ethernet Modules When Rotary Switches Are Set between 2…254

Procedure for upgrading Ethernet modules when rotary switches are set between 2-254.

Upgrade by Using Redundancy System Update

Describes how to upgrade an enhanced redundancy system revision while the process continues to run.

Appendix D Convert from a Nonredundant System

Update the Configuration in RSLogix 5000 Software

Steps to update the I/O configuration tree in RSLogix 5000 software for conversion.

Replace Local I/O Tags

Procedure to find and replace local I/O tags when moving modules to a remote I/O chassis.

Appendix F Enhanced Redundancy System Checklists

Chassis Configuration Checklist

Checklist for configuring redundant chassis, including module and slot requirements.

Redundancy Module Checklist

Checklist for ensuring correct placement and compatibility of redundancy modules.

ControlLogix Controller Checklist

Checklist for configuring ControlLogix controllers in a redundant system.

Appendix G Enhanced Redundancy Revision History

Changes to This Manual

Summarizes changes made in each revision of the manual, including updated information and features.

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