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Alliance Laundry Systems JT120FG User Manual

Alliance Laundry Systems JT120FG
172 pages
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Installation/Operation/Maintenance
Drying Tumblers
30 Pound Capacity (28" Wide)
30 Pound Capacity (31.5" Wide)
50 Pound Capacity
75 Pound Capacity
120 Pound Capcity
170 Pound Capacity
Model Numbers in this manual
are shown on page 5
KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE.
(If this tumbler changes ownership, be sure this manual accompanies
the tumbler.)
Part No. M413620R3
November 1998
NOTA: El manual en
español aparace después
del manual en inglés.

Table of Contents

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Alliance Laundry Systems JT120FG Specifications

General IconGeneral
BrandAlliance Laundry Systems
ModelJT120FG
CategoryDryer
TypeCommercial
Heat SourceGas
Depth30 inches
Control TypeMicroprocessor
Capacity120 lbs

Summary

SECTION I Safety

Important Safety Instructions

Essential safety precautions for operating the tumbler to prevent injury or damage.

SECTION II Introduction

Information for Handy Reference

General information for quick access to key details about the tumbler.

Nameplate Location

Identifies the location of the tumbler's nameplate for model and serial numbers.

Parts Ordering Information

Instructions on how to obtain literature or replacement parts for the tumbler.

Cabinet Dimensions

Detailed dimensions for tumbler cabinets, including height, width, and depth.

Exhaust Thimble Locations

Specifies the location and size of exhaust thimbles for proper venting.

Steam Connection Locations

Details the location and specifications for steam inlet and outlet connections.

Gas Connection Locations

Provides information on the location and size requirements for gas connections.

Electrical Connection Locations

Outlines the locations for electrical service connections for various models.

SECTION III Installation Instructions

Receiving Inspection

Procedures for inspecting the tumbler upon delivery for any shipping damage.

Materials Required (Obtain Locally)

Lists materials needed locally for gas, electric, or steam tumbler installations.

Positioning the Drying Tumbler

Guidelines for safely removing the tumbler from its skid and positioning it.

Leveling the Drying Tumbler

Instructions on how to properly level the tumbler for optimal operation.

Drying Tumbler Enclosure Construction

Recommendations for constructing tumbler enclosures, including clearance requirements.

Facilities Required

Information on floor requirements, venting, and make-up air for tumbler installation.

Layout

Guidelines for tumbler placement and arrangement for optimal installation.

Venting

Guidelines for proper exhaust venting, including duct sizing and length considerations.

Make-Up Air

Requirements for providing adequate make-up air for proper tumbler operation and combustion.

GAS REQUIREMENTS

Gas Supply Piping

Recommendations for gas supply piping size and installation to ensure proper pressure.

Gas Loop Piping

Illustrates gas loop piping configurations for equalizing pressure across multiple tumblers.

STEAM REQUIREMENTS

Installing Steam Solenoid Valve and Making Steam Inlet Connections

Procedure for connecting the steam solenoid valve and steam service lines.

Installing Steam Trap and Making Condensate Return Connections

Steps for installing steam traps and connecting condensate return lines.

Steam Requirements for 120 Pound Tumblers

Specific steam requirements and pipe sizing for 120 lb. steam tumblers.

Steam Requirements for 170 Pound Tumblers

Specific steam requirements and pipe sizing for 170 lb. steam tumblers.

ELECTRICAL REQUIREMENTS

Grounding Instructions

Essential instructions for properly grounding the tumbler to prevent electrical shock.

Jumper Configuration Instructions

Guidelines for configuring jumpers for different voltage services on OPL models.

Ring Ferrite Installation

Instructions for installing a ring ferrite to protect electronic controls from electrical disturbances.

Electrical Requirements for 30 Pound (28" wide) Tumblers

Electrical specifications, wire sizes, and breaker ratings for 30 lb. (28" wide) tumblers.

Electrical Requirements for 30 Pound (31.5" Wide) Tumblers

Electrical specifications, wire sizes, and breaker ratings for 30 lb. (31.5" wide) tumblers.

Electrical Requirements for 50 Pound Tumblers

Electrical specifications, wire sizes, and breaker ratings for 50 lb. tumblers.

Electrical Requirements for 75 Pound Tumblers

Electrical specifications, wire sizes, and breaker ratings for 75 lb. tumblers.

Electrical Requirements for 120 Pound Tumblers

Electrical specifications, wire sizes, and breaker ratings for 120 lb. tumblers.

Electrical Requirements for 170 Pound Tumblers

Electrical specifications, wire sizes, and breaker ratings for 170 lb. tumblers.

ACCESSORY TIMING CAM INSTALLATION (Coin Meter Models)

Installation of New Timing Cam

Step-by-step guide for installing a new timing cam on coin meter models.

PRELIMINARY OPERATING CHECKS

FINAL OPERATING CHECKS

OPL Micro-Control Tumbler Checks

Procedures for performing final operating checks on OPL micro-control tumblers.

Manual Dual Timer Tumbler Checks

Steps for conducting final operating checks on manual dual timer tumblers.

Coin Operated Tumbler Checks

Procedures for final operating checks on coin-operated tumblers.

SECTION IV Adjustments

Main Gas Burner Air Shutter

Instructions for adjusting the main gas burner air shutter for optimal combustion.

Air Flow Switch

Guidelines for adjusting the air flow switch for proper operation and safety.

Air Flow Switch for 120 and 170 Pound Tumblers

Specific instructions for adjusting the air flow switch on larger tumbler models.

Air Flow Light

Explains the function of the air flow light and its relation to air flow issues.

Cylinder Door Switch for 30, 50, and 75 Pound Tumblers

How to adjust the cylinder door switch for proper safety shutdown.

Cylinder Door Switch for 120 and 170 Pound Tumblers

Adjustment procedure for the cylinder door switch on 120/170 lb. tumblers.

Cylinder Door Strike

Instructions for adjusting the cylinder door strike for secure closure.

Belt Drive - Nonreversing Models

How to adjust belt tension for nonreversing belt drive models.

Chain Drive - Nonreversing Models

Instructions for adjusting chain tension on nonreversing chain drive models.

Belt Drive - Reversing Models

How to adjust belt tension for reversing belt drive models.

Belt Drive for 120 and 170 Pound Reversing Models

Belt tension adjustment for 120/170 lb. reversing belt drive models.

SECTION V Operating Instructions

Manual Dual Timer Tumbler Operation

Step-by-step guide for operating the manual dual timer tumbler.

Coin-Operated Tumbler Operation

Instructions for operating coin-operated tumblers, including coin drop and slide models.

Electronically Controlled OPL Tumbler Operation

Guide to operating electronically controlled OPL tumblers, including cycle selection.

Status Lights, Signal, and Reversing

Explanation of status lights, signals, and reversing function indicators.

Time Dry and No Heat Operation

How to use Time Dry and No Heat modes for operating the tumbler.

Special Cycle Mode Operation

Instructions for using the Special Cycle mode for customized drying.

Special Time Mode Operation

Guide to operating the Special Time mode for customized drying parameters.

Custom Cycle Operation

How to create, save, and recall custom drying cycles.

Security Lock-Out

Instructions on how to lock and unlock control panel programming.

Temperature Adjustment

How to adjust temperature settings and select fabric types for drying.

Temperature Sensor

Information on testing and troubleshooting the temperature sensor.

SECTION VI Preventive Maintenance Instructions

Daily Lint Removal

Daily procedure for cleaning the lint screen and compartment to ensure proper airflow.

Monthly Lubrication

Information regarding lubrication requirements for tumbler components.

Lint Removal (Monthly)

Monthly tasks related to lint removal from air vents and exhaust ducts.

Every Three Months Lint Removal

Maintenance tasks for lint removal performed every three months.

Belt Tension

How to check and adjust belt tension as part of regular maintenance.

Overall Check

Comprehensive check of the tumbler for loose connections and overall condition.

Energy Saving Tips

Tips for operating the tumbler efficiently to save energy and reduce costs.

Service Savers

Common troubleshooting tips and procedures before contacting service.

TROUBLESHOOTING THE TUMBLER

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