45-009 REV. 8/20
3
TABLE OF CONTENTS
SECTION 1 NAMEPLATE LOCATION ............... 4
SECTION 2 MODEL NUMBER DESCRIPTION .5
FLN Series Model Number: ..........................5
FLS Series Model Number: ..........................5
SECTION 3 SAFETY SUMMARY ...................... 6
3.1 Safety Information ...................................6
3.2 Safety Regulations ..................................6
3.3 Safety Symbols .......................................6
3.4 Labeling ..................................................7
3.5 Training ...................................................7
3.6 Personnel Safety .....................................8
3.7 Pre-start Checks .....................................9
3.8 Operation Warnings ................................9
3.9 Hydraulic Hazards .................................9
3.10 Electrical Hazards ...............................10
3.11 Maintenance Warnings ........................10
3.12 Load Handling ..................................... 11
3.13 Load Positioning .................................12
3.14 Operator’s Controls ............................13
3.15 Industry Standards ..............................14
3.16 Clamp Open Control ...........................14
SECTION 4 INSTALLATION PROCEDURE ......17
4.1 Truck Requirements .............................17
4.2 Attachment Installation ..........................18
4.2.1 Installations with Bolt-On Hooks ........19
4.2.2 Installations with Quick Hooks ...........21
4.2.3 Installations with Sideshift ..................21
4.2.4 Lower Roller Assemblies (Sideshift
Units Only) ..................................................22
4.3 Fork Cylinder Anchor
(Some FLS and
FLN Models) ......................................................23
4.4 Fork Installation Instructions .................23
4.4.1 Narrow Fork .......................................24
4.4.2 Wide Fork ..........................................24
4.5 Hydraulic Connections ..........................24
SECTION 5 MAINTENANCE SCHEDULE ....... 27
5.1 Schedule ...............................................27
5.2 Torque Specifications ............................28
SECTION 6 SERVICE PROCEDURE .............. 29
6.1 Attachment Removal .............................29
6.2 Cylinder Removal ..................................30
6.3 Cylinder Disassembly ...........................30
6.4 Cylinder Inspection ...............................32
6.5 Cylinder Assembly ................................33
6.6 Cylinder Installation ..............................34
6.7 Hydraulic Valve Removal ......................34
6.8 Hydraulic Valve Installation ...................35
6.9 Reusable Hose Fittings .........................36
6.9.1 Remove Fitting ...................................36
6.9.2 Fitting Assembly .................................37