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Almex Pro - User Manual

Almex Pro
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Pro, Solo
INSTRUCTION MANUAL Page 1
SHAW-ALMEX INDUSTRIES LIMITED 49908-042 March 2012
INSTRUCTION MANUAL
Pro
Solo
CONVEYOR BELT VULCANIZER
This manual was prepared to present the correct methods and procedures of operating and
maintaining your ALMEX VULCANIZER.
At the time of writing this manual, the instructions were up to date. However, some of the
information or appearance of the component parts may vary slightly from the vulcanizer
delivered to you.
Read this manual carefully before operating your vulcanizer.
SHAW-ALMEX INDUSTRIES LIMITED
P.O. Box 430
Parry Sound, Ontario, Canada P2A 2X4
Phone: 705-746-5884 or toll-free 800-461-4351
Fax: 705-746-9484
E-Mail: sail@almex.com
Web: www.almex.com
Question and Answer IconNeed help?

Do you have a question about the Almex Pro and is the answer not in the manual?

Summary

RECORD OF PURCHASE

DECLARATION OF CONFORMITY

SAFETY

Definition of Pictograms

Explains safety pictograms used throughout the manual for hazard identification.

Safety Alert

Provides critical warnings and precautions for safe operation of the vulcanizer.

Crushing Hazard

Details risks of crushing injuries during operation and assembly of the press.

Burning Hazard

Warns about hot surfaces and steam discharge, and necessary precautions.

Electrical Hazard

Outlines electrical safety measures, maintenance, and grounding requirements.

Limitation of Use

Specifies the intended applications and operational boundaries of the vulcanizer.

Hazardous Materials and Products

Addresses hazards associated with cooling water discharge and compressed air.

Safe Handling

Covers safe practices for moving, positioning, and connecting the equipment.

ASSEMBLY

Unpacking

Procedures for unpacking and inspecting the vulcanizer for damage or shortages.

Pro and Solo Features

Highlights key features and design aspects of the Pro and Solo models.

Functional Diagram

Illustrates the main components and connection points of the vulcanizer.

Basic Assembly and Splice Preparation

Step-by-step guide for assembling the vulcanizer and preparing a splice.

Assembling Presses Side by Side on a Splice

Instructions for positioning multiple presses together for a larger platen area.

Changing Handle Position

Details how to reposition the handles for improved ergonomics.

OPERATION

Pressurizing with Air

Explains how to connect and apply air pressure to the vulcanizer.

Heating the Vulcanizer

Guides on setting temperature and initiating the heating process for curing.

Cooling the Vulcanizer

Procedures for cooling the platens after the curing process.

Depressurize

Instructions on how to safely release pressure from the vulcanizer.

MAINTENANCE

Routine Maintenance

Lists checks to be performed regularly for proper functioning.

Replacing the Pressure Bag

Step-by-step guide on how to replace the pressure bag.

Replacing Heating Element

Instructions for removing and replacing the heating element.

Replacing the Temperature Sensor (RTD Sensor)

Detailed steps for replacing the RTD temperature sensor.

TROUBLESHOOTING

Vulcanizer Not Heating

Identifies common faults and corrections for heating issues.

Vulcanizer Over Heating

Describes potential causes and solutions for overheating problems.

No Pressure or Loss of Pressure

Lists causes and fixes for issues related to air pressure.

SERVICE

Emergency Service

Provides contact information for emergency service and support.

Return of Goods Authorization

Explains the process for authorizing and returning goods to the factory.

Guarantee

Details the warranty period and terms for ALMEX equipment.

Summary

RECORD OF PURCHASE

DECLARATION OF CONFORMITY

SAFETY

Definition of Pictograms

Explains safety pictograms used throughout the manual for hazard identification.

Safety Alert

Provides critical warnings and precautions for safe operation of the vulcanizer.

Crushing Hazard

Details risks of crushing injuries during operation and assembly of the press.

Burning Hazard

Warns about hot surfaces and steam discharge, and necessary precautions.

Electrical Hazard

Outlines electrical safety measures, maintenance, and grounding requirements.

Limitation of Use

Specifies the intended applications and operational boundaries of the vulcanizer.

Hazardous Materials and Products

Addresses hazards associated with cooling water discharge and compressed air.

Safe Handling

Covers safe practices for moving, positioning, and connecting the equipment.

ASSEMBLY

Unpacking

Procedures for unpacking and inspecting the vulcanizer for damage or shortages.

Pro and Solo Features

Highlights key features and design aspects of the Pro and Solo models.

Functional Diagram

Illustrates the main components and connection points of the vulcanizer.

Basic Assembly and Splice Preparation

Step-by-step guide for assembling the vulcanizer and preparing a splice.

Assembling Presses Side by Side on a Splice

Instructions for positioning multiple presses together for a larger platen area.

Changing Handle Position

Details how to reposition the handles for improved ergonomics.

OPERATION

Pressurizing with Air

Explains how to connect and apply air pressure to the vulcanizer.

Heating the Vulcanizer

Guides on setting temperature and initiating the heating process for curing.

Cooling the Vulcanizer

Procedures for cooling the platens after the curing process.

Depressurize

Instructions on how to safely release pressure from the vulcanizer.

MAINTENANCE

Routine Maintenance

Lists checks to be performed regularly for proper functioning.

Replacing the Pressure Bag

Step-by-step guide on how to replace the pressure bag.

Replacing Heating Element

Instructions for removing and replacing the heating element.

Replacing the Temperature Sensor (RTD Sensor)

Detailed steps for replacing the RTD temperature sensor.

TROUBLESHOOTING

Vulcanizer Not Heating

Identifies common faults and corrections for heating issues.

Vulcanizer Over Heating

Describes potential causes and solutions for overheating problems.

No Pressure or Loss of Pressure

Lists causes and fixes for issues related to air pressure.

SERVICE

Emergency Service

Provides contact information for emergency service and support.

Return of Goods Authorization

Explains the process for authorizing and returning goods to the factory.

Guarantee

Details the warranty period and terms for ALMEX equipment.

Almex Pro Specifications

General IconGeneral
BrandAlmex
ModelPro
CategoryAccessories
LanguageEnglish

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