10
7. Remove the chimney transition bottom from the transition
bottom kit.
8. Install the chimney top with the four screws retained from
step 6 onto the new chimney transition bottom from the
transition bottom kit.
9. Remove the induced draft blower and install the new
chimney assembly to it using the three screws retained
from step 5.
10. Rotate the induced draft blower 90 degrees to the right,
feed the flue pipe through the round cutout from the outside
of the wrapper, and fit onto the chimney top assembly.
Secure the pipe to the chimney top from the front, top, and
bottom using (3) screws and rotating the induced draft
blower to properly orient the assembly. NOTE: If the pipe
section is less than 18”, then attach it directly to the chimney
top on 3 sides and feed it through the round cutout from the
inside of the wrapper.
11. Reattach the induced draft blower using the (4) screws
retained from step 3. Ensure the gasket located between
the induced draft blower and collector box is rotated
accordingly.
12. Reconnect the induced draft blower power leads. NOTE: If
the wires are not long enough, pull extra wire from the wire
bundle in the blower compartment.
13. Reconnect the remaining flue pipe, and the pressure switch
tubing. Ensure that all wires and the pressure switch tubing
is at least one inch from the flue pipe, or any other hot
surface.
14. Restore power to furnace.
NOTE: In a horizontal installation the air conditioning coil must
be adequately supported by proper brackets and supports.
Inadequate coil support can result in furnace cabinet distortion
and air leakage.
Counterflow units are shipped with the induced draft blower dis-
charging from the top of the furnace. (“Top” as viewed for a coun-
terflow installation.)
Vent the furnace in accordance with the National Fuel Gas Code
NFPA54/ANSI Z223.1-latest edition.
N
EVER
ALLOW
THE
PRODUCTS
OF
COMBUSTION
,
INCLUDING
CARBON
MONOXIDE
,
TO
ENTER
THE
RETURN
DUCTWORK
OR
CIRCULATION
AIR
SUPPLY
.
WARNING
EXTERIOR MASONRY CHIMNEYS (CATEGORY I FURNACES ONLY)
An exterior masonry chimney is defined as a “Masonry” chimney
exposed to the outdoors on one or more sides below the roof line.”
The ability to use a clay lined masonry chimney depends on a
parameter not associated with interior chimneys. This variable is
the geographic location of the installation. Researchers have dis-
covered that the winter design temperatures have a direct impact
on the suitability of this type of venting. In most situations, the
existing masonry chimneys will require a properly sized metallic
liner.
P
OSSIBILITY
OF
PROPERTY
DAMAGE
,
PERSONAL
INJURY
OR
DEATH
DAMAGING
CONDENSATION
CAN
OCCUR
INSIDE
MASONRY
CHIMNEYS
WHEN
A
SINGLE
FAN
-
ASSISTED
C
ATEGORY
I
APPLIANCE
(80% AFUE
FURNACE
)
IS
VENTED
WITHOUT
ADEQUATE
DILUTION
AIR
. D
O
NOT
CONNECT
AN
80%
FURNACE
TO
A
MASONRY
CHIMNEY
UNLESS
THE
FURNACE
IS
COMMON
VENTED
WITH
A
DRAFT
HOOD
EQUIPPED
APPLIANCE
OR
THE
CHIMNEY
IS
LINED
WITH
A
METAL
LINER
OR
T
YPE
B
METAL
VENT
. A
LL
INSTALLATIONS
USING
MASONRY
CHIMNEYS
MUST
BE
SIZED
IN
ACCORDANCE
WITH
THE
APPROPRIATE
VENTING
TABLES
. I
F
AN
80%
FURNACE
IS
COMMON
VENTED
WITH
A
DRAFT
HOOD
EQUIPPED
APPLIANCE
,
THE
POTENTIAL
FOR
CONDENSATION
DAMAGE
MAY
STILL
EXIST
WITH
EXTREMELY
COLD
CONDITIONS
,
LONG
VENT
CONNECTORS
,
EXTERIOR
CHIMNEYS
,
OR
ANY
COMBINATION
OF
THESE
CONDITIONS
.
T
HE
RISK
OF
CONDENSATION
DAMAGE
IS
BEST
AVOIDED
BY
USING
MASONRY
CHIMNEY
AS
A
PATHWAY
FOR
PROPERLY
SIZED
METAL
LINER
OR
T
YPE
B
METAL
VENT
.
WARNING
Wash
Clay Tile Size: 8" x 8" x12"
(Each x 24" Length)
1/2" to 1" Air Space
Second Floor
First Floor
Attic Floor
Roof Line
Throat
Damper
Breech
Clean Out
Fan Assisted
Forced Air
Furnace
Natural Draft
Water Heater
Water Heater
Vent Connector
Basement Floor
F.A.F. Vent
Connector
Typical Multiple Flue Clay Tile Chimney
CHECKLIST SUMMARY
This checklist serves as a summary of the items to be checked
before venting an 80+ furnace into a masonry chimney. In addi-
tion, we recommend that a qualified serviceman use this checklist
to perform a yearly inspection of the furnace venting system.
This checklist is only a summary. For detailed information on
each of the procedures mentioned, see the paragraph referenced
with each item.